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2004 5.4 misfire causes?

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Old Apr 8, 2017 | 04:54 PM
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2004 5.4 misfire causes?

My 2004 f350 5.4l has a constant miss on # 8, I've switched the cop, plug and injector to # 5 and the miss stayed with # 8. So I figured bad connector or bad wire. Hooked noid light to fuel injector plug and got a steady flash, and voltage tester to cop plug and got 14+ volts on one terminal and pulse on the other. I am thinking burnt valve? A compression test will be my next try. Does anyone have any other things I could try? The truck has 240000 miles so it might be time for a remanufactured engine, any suggestions for where to buy a long block at a good price/quality? Thanks
 
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Old Apr 9, 2017 | 07:34 PM
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Originally Posted by tomdowling
My 2004 f350 5.4l has a constant miss on # 8, I've switched the cop, plug and injector to # 5 and the miss stayed with # 8. So I figured bad connector or bad wire. Hooked noid light to fuel injector plug and got a steady flash, and voltage tester to cop plug and got 14+ volts on one terminal and pulse on the other. I am thinking burnt valve? A compression test will be my next try. Does anyone have any other things I could try? The truck has 240000 miles so it might be time for a remanufactured engine, any suggestions for where to buy a long block at a good price/quality? Thanks
Definitely run a compression test and if it's low, pull the valve cover to see if anything in the valve train is broken - spring, rocker arm.
 
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Old Apr 10, 2017 | 06:32 PM
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Originally Posted by R&T Babich
Definitely run a compression test and if it's low, pull the valve cover to see if anything in the valve train is broken - spring, rocker arm.
have you found anything yet
 
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Old Apr 10, 2017 | 07:23 PM
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compression test result

ran a compression test when I got home today. I did #5 first to have a comparison 140# first try 145# second try then #8, 138# first try 143# second try. I must be overlooking something? I read somewhere on this site a guy whose truck didn't miss the first few seconds after a cold startup and then started to miss, he checked it with a noid light and it flashed at first but stopped when it started missing. when I checked mine with a noid light it flashed so I figured it was okay and stopped but maybe I should run it longer?
on the COP connector the red wire is supposed to be hot all the time and the other should pulse correct? what voltage should the other wire be when it pulses? i am stumped and bummed out, this truck is how i make a living.
 
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Old Apr 11, 2017 | 01:41 AM
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Originally Posted by tomdowling
... on the COP connector the red wire is supposed to be hot all the time and the other should pulse correct? what voltage should the other wire be when it pulses? ...
The RD/LG wires to the COP connectors are hot at all times.
The 12v goes thru the COP coil and on to the PCM with probably a WH/RD wire for #8.
The PCM will control connecting the WH/RD to ground to open/close the circuit at the appropriate times.
The "other wire" should have 12v on it at all times, too.
You could check for 12v on the WH/RD wire at the PCM connector to be sure the circuit is complete to the PCM.
A COP is just a transformer.
When the PCM connects COP wires to ground a current will flow thru the COP primary coil creating a magnetic field.
When the ground is removed the magnetic field in the primary coil collapses creating a pulse in the secondary coil of 15KV that arcs across the spark plug gap to ground.
 
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Old Apr 11, 2017 | 06:01 PM
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noid = no lights

i re did the noid light and now it doesn't flash at all this time. where does that wire go to so i can jump it? thanks for helping me out.
 
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Old Apr 11, 2017 | 09:06 PM
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Originally Posted by tomdowling
i re did the noid light and now it doesn't flash at all this time. where does that wire go to so i can jump it? ...
All the COPs are connected with the same RD/LG wire.
I know I said "Hot at all times", but it's actually "Hot in Run and Start".
The RD/LG comes from the CJB and goes to the rear of the engine where it splits to go to each bank of COPS.
First try to see if there is 12v right where the RD/LG wires comes out of the harness for #8.
You may just have a broken wire at the connector.
Replacement connectors are available on ebay - 8 for under $10.
Search for "coil connector 5.4L".
Also, you could tap off the RD/LG wire on an adjacent cylinder.
 
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Old Apr 12, 2017 | 05:35 PM
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fuel injector signal

Well I did the noid test on the #8 fuel injector again it does flash for about 5 seconds then stops flashing, that explains why when first started it sounds like it's not missing. Apparently I wasn't running around to look fast enough before.
So, what does it mean when it flashes for only 5 seconds or so?
 
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Old Apr 13, 2017 | 09:13 AM
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Originally Posted by tomdowling
So, what does it mean when it flashes for only 5 seconds or so?
Most likely the ECM #8 driver is failing. The ECM would have to be repaired or replaced.
 
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Old Apr 19, 2017 | 08:34 AM
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I'm waiting on a new module, will post results after I get it and install it. I'm hoping this is the problem since I've ruled out everything else.
 
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