Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

BPD remote oil cooler

Thread Tools
 
Search this Thread
 
Old Mar 29, 2017 | 11:37 PM
  #1  
Randy777's Avatar
Randy777
Thread Starter
|
Tuned
Joined: Jun 2006
Posts: 338
Likes: 0
From: Boulder City, Nevada
BPD remote oil cooler

I have finally retired and plan to spend the summer pulling my fifth wheel around the country. In the past I have had problems with overheating in high temps (up to 117 degrees) and steep grades. Most seem happy with the BPD remote air cooled oil cooler. My question is does this also eliminate the oil bypass problem that some seem to have? Thanks for your help.
 

Last edited by Randy777; Mar 29, 2017 at 11:39 PM. Reason: forgot question
Reply
Old Mar 30, 2017 | 11:23 AM
  #2  
HT32BSX115's Avatar
HT32BSX115
Logistics Pro
20 Year Member
Joined: Feb 2005
Posts: 3,952
Likes: 117
From: Upper Left Coast
Originally Posted by Randy777
I have finally retired and plan to spend the summer pulling my fifth wheel around the country. In the past I have had problems with overheating in high temps (up to 117 degrees) and steep grades. Most seem happy with the BPD remote air cooled oil cooler. My question is does this also eliminate the oil bypass problem that some seem to have? Thanks for your help.
Howdy,

Is that 117 Celcius on a steep grade? That's about 243 F

The "bypass" valve is eliminated when you get the remote filter. There is an option that retains the OEM filter (and presumably the bypass too)

You might give BPD a call, I'm sure they would be happy to tell you if that bypass is somehow still used with the optional filter

I am planning to do mine this Summer or Fall using the heavyduty cooler, Vernitherm and filter option.

On a "side" note, if you're overheating the engine you might get that radiator cleaned out or replaced and maybe replace your T-stat.

The BPD oil cooling system will not fix an overheat problem.

Regards,

Rick
 
Reply
Old Mar 30, 2017 | 12:47 PM
  #3  
Bumblebee04's Avatar
Bumblebee04
Senior User
5 Year Member
Joined: Jan 2017
Posts: 428
Likes: 2
From: Central Illinois
Are you having a shop do the work or are you doing it?
 
Reply
Old Mar 30, 2017 | 02:49 PM
  #4  
Randy777's Avatar
Randy777
Thread Starter
|
Tuned
Joined: Jun 2006
Posts: 338
Likes: 0
From: Boulder City, Nevada
I plan to do the work myself. When I first looked at the instructions about 9 years ago they were very daunting. But with youtube all repairs are much easier. I have always had trouble with the truck oil overheating even after the dealer installed a new oil cooler. I have gauges for everything even a second oil temp probe in the oil pan (oil pan temps have exceeded 180 degrees on hard climbs). I do believe that the extreme temps, towing weight 17,800 combined, and steep grades where we tend to travel are just too much for the current system.
 
Reply
Old Mar 30, 2017 | 02:56 PM
  #5  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
Originally Posted by Randy777
I plan to do the work myself. When I first looked at the instructions about 9 years ago they were very daunting. But with youtube all repairs are much easier. I have always had trouble with the truck oil overheating even after the dealer installed a new oil cooler. I have gauges for everything even a second oil temp probe in the oil pan (oil pan temps have exceeded 180 degrees on hard climbs). I do believe that the extreme temps, towing weight 17,800 combined, and steep grades where we tend to travel are just too much for the current system.
The stock cooling stack, fan and oil cooler, if functioning properly and you don't have another issue, can Easily handle that load, in all temps, in all speeds and all grades.

That is less than us when we're loaded up for a trip and we're also pushing a brick (truck camper) through the wind. Have done so on over hundred degree days climbing the sierras and lots of other driving (slow 4x4, etc.) too...

If you are set on a BPD, go for it, but the stock system will do what you need as well...

In case you wanted a different view point....

Scott
 
Reply
Old Mar 30, 2017 | 10:55 PM
  #6  
HT32BSX115's Avatar
HT32BSX115
Logistics Pro
20 Year Member
Joined: Feb 2005
Posts: 3,952
Likes: 117
From: Upper Left Coast
Originally Posted by diesel_dan
The stock cooling stack, fan and oil cooler, if functioning properly and you don't have another issue, can Easily handle that load, in all temps, in all speeds and all grades.
Some might disagree............. especially those who have had to pay someone to replace the OEM cooler more than once.
Originally Posted by OUTLAWSSAA
Ordered this truck(F-350) new in 2005. It has 125,000 mi on it. I have replaced the oil cooler 3 times. After the first one,I flushed the system, put ELC coolant in it,and installed a coolant filter on it. I change the coolant filter every time I change the oil & filter (4000mi).
It's possible he could have been doing something wrong, using the wrong coolant, saying the wrong incantation etc.....

One shouldn't have to constantly monitor the EOT/ECT and worry about blowing the EGR cooler.


I am also considering the heavyduty BPD cooler + filter.

It might be somewhat expensive but it's probably cheaper than doing extraordinary flushes and paying someone to do the OEM cooler over and over.
 
Reply
Old Mar 31, 2017 | 05:01 AM
  #7  
Bumblebee04's Avatar
Bumblebee04
Senior User
5 Year Member
Joined: Jan 2017
Posts: 428
Likes: 2
From: Central Illinois
If you are doing the work yourself, a diy air oil cooler is the way to go imo. It'll cost ya about 1k vs 2.5k going with bpd setup. I'm going this route myself when I do hgs. The dual oil filters are pretty nice as well. An Amsoil 20 micron filter(same as stock)and a 2 micron bypass. What is nice about it is you choose every component to fit your needs. Going with a bpd setup isn't bad, but I just can't stomach their prices when I can use better parts much cheaper.

I started a thread awhile ago and will update it once I begin the process. https://www.ford-trucks.com/forums/1...placement.html

I'll be using the same setup as fully lit has on his truck as it makes the most sense to me & is the cleanest diy setup I've seen. With a fan on the oil cooler you'll never need to worry about oil temp. In fact, it being too cool is my worry but will be using a pan heater to help out.
 
Reply
Old Mar 31, 2017 | 06:44 AM
  #8  
Per4mance's Avatar
Per4mance
Logistics Pro
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Mar 2013
Posts: 4,097
Likes: 23
From: Kissimmee,Fla
I believe Maryland diesel has the oil cooler delete housing. Price isn't that bad and I believe they have all the other parts too for the DYI guy.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-1

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-2

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-3

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-4

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-5

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-6

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-7

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-8

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-9

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
Old Mar 31, 2017 | 09:07 AM
  #9  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,900
Likes: 3,617
Club FTE Gold Member
Originally Posted by HT32BSX115
Some might disagree............. especially those who have had to pay someone to replace the OEM cooler more than once.

It's possible he could have been doing something wrong, using the wrong coolant, saying the wrong incantation etc.....

One shouldn't have to constantly monitor the EOT/ECT and worry about blowing the EGR cooler.


I am also considering the heavyduty BPD cooler + filter.

It might be somewhat expensive but it's probably cheaper than doing extraordinary flushes and paying someone to do the OEM cooler over and over.
The OP doesn't have to worry about blowing an EGR cooler ....... , probably hasn't for quite a while.

Randy777 -

The interesting thing is that the 15 degree differential isn't as important when you have an EGR delete. It can still indicate a clogging oil cooler, and you don't want to ignore it, but you can go higher than 15 degrees. Just make sure it isn't constantly getting worse and watch the oil temp (EOT).

Also, just be aware that the air cooled option can be louder than the stock option.
 
Reply
Old Mar 31, 2017 | 09:29 AM
  #10  
mrgrayaz's Avatar
mrgrayaz
More Turbo
5 Year Member
Liked
Joined: Sep 2016
Posts: 618
Likes: 6
Originally Posted by diesel_dan
The stock cooling stack, fan and oil cooler, if functioning properly and you don't have another issue, can Easily handle that load, in all temps, in all speeds and all grades.

Scott


My cooling system is recently rebuilt all OEM. We fulltime RV with a ~15-16k Fifth. I do this for a living. I've overheated/had throttle back both times I've climbed out of Vegas on I15 at max GCVW during the summer. 110F Ambient temps, no, the stock cooling system can't handle it. You have to drive the ECT and try and keep EOT under 245F-250F....and that means letting significantly off the throttle on those loooooong hot climbs.

I was very disappointed with Ford both times. I would expect the 2005 6.0 would not pass the new J2807 spec at its GCWR...

That said, I'm now on the other side of the country, and haven't worried about ECT/EOT since. Its a stout cooling system no doubt, but it is not sized quite as large as I would like. I'm sure there is a cost/benefit ratio that was calculated there by Ford, and it was decided to satisfy 98% of the needs at 75% of the cost or what have you.

Anyway, back to the regularily scheduled programming of External Oil coolers
 
Reply
Old Mar 31, 2017 | 11:42 AM
  #11  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,951
Likes: 512
From: Foothills, CA
Club FTE Gold Member
Originally Posted by mrgrayaz


My cooling system is recently rebuilt all OEM. We fulltime RV with a ~15-16k Fifth. I do this for a living. I've overheated/had throttle back both times I've climbed out of Vegas on I15 at max GCVW during the summer. 110F Ambient temps, no, the stock cooling system can't handle it. You have to drive the ECT and try and keep EOT under 245F-250F....and that means letting significantly off the throttle on those loooooong hot climbs.

I was very disappointed with Ford both times. I would expect the 2005 6.0 would not pass the new J2807 spec at its GCWR...

That said, I'm now on the other side of the country, and haven't worried about ECT/EOT since. Its a stout cooling system no doubt, but it is not sized quite as large as I would like. I'm sure there is a cost/benefit ratio that was calculated there by Ford, and it was decided to satisfy 98% of the needs at 75% of the cost or what have you.

Anyway, back to the regularily scheduled programming of External Oil coolers
Sorry, but your situation doesn't equate to either mine or the OP's - if you are towing a 15 to 16K trailer + your 8K truck = 23 to 24K. We are running (weighed on a commercial scale) around 18K, just a tad more than the OP. I have a friend that pulls his 5'er all over the country too, with his Stock '04. He is running in your weight range and has also occasionally had to back out of it, mostly due to what he deems uncomfortable EGTs.

I stand by my statement with regards to the OP's stated weight, as that is something I am familiar with. He may have his heart set on an external cooler, and should fully research that, because not everybody "loves" them: there are two sides to that story as well.

All the best and back to the OP's Q (sorry if I brought up something you aren't interested in, OP)...
 
Reply
Old Mar 31, 2017 | 11:53 AM
  #12  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,900
Likes: 3,617
Club FTE Gold Member
I'm with you Scott!
 
Reply
Old Mar 31, 2017 | 12:03 PM
  #13  
HT32BSX115's Avatar
HT32BSX115
Logistics Pro
20 Year Member
Joined: Feb 2005
Posts: 3,952
Likes: 117
From: Upper Left Coast
Originally Posted by bismic
The interesting thing is that the 15 degree differential isn't as important when you have an EGR delete.
Mark, I of course totally agree with that.

Not having an EGR simply raises the point where one must "worry" about oil temp. (presumably up to where the ECM starts "throwing wrenches at you" or you melt the plastic in the filter housing!!.....yeah I know......you REALLY have bigger problems when you get there!!!)

Not everybody can get away with a delete though and if you do, it might be a little harder to sell the truck to someone that will be living or moving to a state where it is required. I'll probably also install the BPD EGR cooler too......



Regards,


Rick
 
Reply
Old Mar 31, 2017 | 01:01 PM
  #14  
Randy777's Avatar
Randy777
Thread Starter
|
Tuned
Joined: Jun 2006
Posts: 338
Likes: 0
From: Boulder City, Nevada
Thanks for all your input guys. The $2000.00 is a lot of money to spend plus for me probably 25 hours of labor or more. My delete is only a freeze plug blocking the exhaust from the egr cooler. Would removing the egr cooler for a full delete help any? I am still on the fence. Last year was a tuff trip. Very high temps and in the climb up to Sequoia National Park (sea level to over 8000 ft in about 20 miles was tuff as we had to stop about 6 times. The oil temps do drop very fast when we stop (30 degrees in 5 minutes). I did a 5 hour flush last year and put in Zerex Extended life HD anti freeze. Any other suggestions would help. So is 260 degrees in oil temp ok for 10 to 20 minutes?
 
Reply
Old Mar 31, 2017 | 01:41 PM
  #15  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,900
Likes: 3,617
Club FTE Gold Member
Have you had the truck since new? How many miles on it?

Before you switched to the ELC, what coolant were you using?

Have you ever done maintenance to the cooling system previously?

The freeze plug will eventually burn out. You can get metal in your intake. I would plan to change that out for a proper delete when you can.

Lastly, the fan has been known to not operate properly w/ EGR deletes.

edit - if you have an early 04, you have the reliable EGR cooler and probably don't need a delete.
 
Reply



All times are GMT -5. The time now is 01:58 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE