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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Knock during start up

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Old Feb 9, 2017 | 03:09 PM
  #1  
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Jman04
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Knock during start up

Hi, I'm new to the forum and hoping for some help. My 2004 powerstroke recently started making a loud knock during the process of starting. Will make the sound warm or cold, however I mostly hear it when the truck is warm as it cranks a little longer and about two seconds into the crank something starts knocking. After the truck starts it runs perfectly fine. And advice would be appreciated.
 
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Old Feb 9, 2017 | 03:34 PM
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Fuel pressure or any oil pressure reading from a live data source, Scan Gauge or Torque Pro?

Would need ICP voltage and maybe IPR%, FICM power. Any codes that are present?
 
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Old Feb 9, 2017 | 07:13 PM
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Fuel pressure reading fine. No problems out of ficm. Generally stays 47-48 volts. All my values I normally look at are reading normal and the truck is running otherwise perfect. No smoke from the exhaust (white or black) and all of my fluid levels are good. The only change I have made recently is going from a custom rune. Vivians looney to the canned act street tune. Anything maybe to do with that ?
 
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Old Feb 9, 2017 | 07:23 PM
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Listen to the intake and then exhaust, see if you can hear it there.
 
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Old Feb 10, 2017 | 01:17 AM
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So you're saying that the knock is ONLY during cranking the engine BEFORE it starts?

This is a new one for me, but i would suspect the flywheel or starter before anything else. A partially hydrolocked engine, due to cracked EGR cooler is an unlikely suspect, given the lack of issues or smoke while running, but is still possible.

When i had my 1st diesel, a 2001 7.3 powerstroke, i had a similar sound or a grinding, stripped gear sound occasionally when cranking. It ended up being the flywheel.
 
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Old Feb 10, 2017 | 06:43 AM
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If there is a way you can video it and post it might help people understand the issue.
 
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Old Feb 10, 2017 | 12:03 PM
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Just FYI, he has the same thread in the Super Duty forum. Here is something else he says:

"Coolant level and oil are fine. And no smoke from the exhaust unless cold (around 30 degrees here) and even that clears up in just a few seconds. I never encountered this problem until switching to the sct street tune from a custom tune. The only way I can describe it is that the truck will crank normally but around 1 or 2 seconds into it will knock very hard twice and then start and rin normally with no problem."

And...

"Unfortunately I just switched it back to my custom and stock tune and still got the same result"
 
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