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If your driveshaft is spinning with 4wd engaged, then I would think it is a hub issue. I changed mine to manual hubs (mile marker premium) a while back after the factory hubs failed, I have had no issues so far with them. If I think I am going to need them at some point in the trip I am taking, I lock them in and then I can just use the switch on my dash to turn 4wd on and off as with the auto hubs.....
I run Mile marker premium hubs just to make sure I'm not out plowing and get hung up.
It is the cheapest and easiest way to take that "risk" out of the whole picture.
I hang a small flag on my shift handle to remind me when they are locked.
Warn or Mile marker hubs are very high quality. I have no preference on either. I run a 9 ft western plow and put my truck thru heavy service all winter. I've been running this way for 5 seasons and have not had any failures.
As a side note: I believe unless you have added a positrack differential up front.... if you have 1 hub inop, it will default to the free spinning side because of no resistance.
To check that theory, you can place a screwdriver thru the u joint on one side of the axle with the hubs manually locked (clock is lock), rotate your front driveshaft and see if it locks the opposite side. If not, switch the screwdriver to the other side and try it again.
IIRC my truck had to actually roll a few feet before the auto locks would engage. But if manually locked, they were instant.
My wife tells me I'm wrong all the time, so I won't take offense if I'm corrected. Just trying to help.
IIRC my truck had to actually roll a few feet before the auto locks would engage. But if manually locked, they were instant.
It may take a few feet for the splines to engage/disengage. Going into 4wd I give it about 10 feet before I assume they're locked. When going to 2wd I always back up about 10 feet then go forward to "rock" the hubs back and forth to make sure the splines disengage.
I originally replaced my manual hubs with Warn Premiums, and very quickly started having issues with them. They have a very weak activation spring. I switched to a set of Superwinch and they don't have a spring, they have a wedge design, so no question of whether they are going to lock or not, and they are cheaper than Warn.
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