Notices
1973 - 1979 F-100 & Larger F-Series Trucks Discuss the Dentsides Ford Truck
Sponsored by:
Sponsored by: Moser

Bell housing

Thread Tools
 
Search this Thread
 
Old Dec 2, 2016 | 06:06 PM
  #1  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Bell housing

Hi, (F100 4x4 1978 V8 Cleveland 351)
Please excuse my lack of experience in this area.
I am still having difficulty with my clutch. Instead of it being smooth it’s difficult to get it into gear.
I think I am going to have to take the bell housing off.

Which leads me to my question.
How difficult is this to do. What do I need to take off in order to get this done?
Any recommendations?

Thanks,

 
Reply
Old Dec 2, 2016 | 06:55 PM
  #2  
krazyness's Avatar
krazyness
Senior User
Joined: Dec 2014
Posts: 279
Likes: 0
From: spokane
To get the bell off you need to either take out the engine, or the transmission. Hard to get into gears sounds like shift forks are worn to me. I'm no trans expert (I've never played around with the internals of one that is) so I'm not sure of the difficulty level to replace worn shift forks. It might be able to be done while still in the vehicle? Somebody with more knowledge will chime in I'm sure.
 
Reply
Old Dec 2, 2016 | 07:01 PM
  #3  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Thanks, I am researching it now and I may even brave the heat to get some good photos of the part to post. Itd difficult for me to describe.
 
Reply
Old Dec 2, 2016 | 07:28 PM
  #4  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Clutch Fork Trunnion Pivot Bracket

Hi,
apparantly the fork pivot is called a Clutch Fork Trunnion Pivot Bracket, Part 7522 in diagram.
Now for me this part came out of the bell housing when I easily pulled the fork out, it was attached to the fork.
A scary thing is, is that a new Clutch Fork Trunnion Pivot Bracket comes with what looks like two rivets. I hope not. The photo using nuts and bolts give me some hope.
Any one tell me if the pivot has to be riveted on?
Although may be not, just found a photo using nuts and bolts.

Thanks for any help.

 
Attached Images       
Reply
Old Dec 2, 2016 | 07:54 PM
  #5  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Clutch Fork Trunnion Pivot Bracket

Hi,
found this link below. May be he found himself in the same position.
Explains the clutch pedal going from easy to hard to easy. As it must be pivoting on the bell housing its self, not the pivot as it’s supposed to.

Attaching Clutch Release Lever to Bell Housing - The FORDification.com Forums

Glad I had time to research today. Thank God for the interent.
Hope I can get to the holes in the bell housing without removing anything.

Thanks,

 
Reply
Old Dec 2, 2016 | 07:56 PM
  #6  
NumberDummy's Avatar
NumberDummy
Ford Parts Specialist
Joined: Nov 2006
Posts: 88,826
Likes: 785
From: Simi Valley, CA
Club FTE Gold Member
The trunnion came with rivets, but most Ford techs used bolts and nuts instead.
 
Reply
Old Dec 2, 2016 | 07:58 PM
  #7  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Hi NumberDummy. Can you get to them without taking everything apart?
Thanks,
 
Reply
Old Dec 3, 2016 | 06:49 AM
  #8  
Hyperactive460's Avatar
Hyperactive460
Elder User
Joined: Jan 2003
Posts: 822
Likes: 0
From: Ilion Herkimer
how are your cab mounts ? if the cab mounts are shot and the body has settled your clutch alignment will be out of adjustment.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Dec 3, 2016 | 05:54 PM
  #9  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Clutch Fork Trunnion Pivot Bracket

Hi,
Looks like my biggest fear. (Please see photo). Does anybody know the size of the rivets / bolts for the pivot bracket?
Looks like I will have to take the transmission out in order to get to the holes to mount the pivot.
I could feel the rivets with my fingers. If they come out I guess they could do harm, although they haven’t come out so far?

An option may be to make a bracket that gets secured with the two bolts holding the slave cylinder on?
If possible it would avoid a lot of work for replacement of two bolts.

Ive had better days.

Thanks,
 
Attached Images  
Reply
Old Dec 3, 2016 | 06:14 PM
  #10  
tabascom16's Avatar
tabascom16
More Turbo
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Apr 2007
Posts: 656
Likes: 5
From: Salisbury, PA
What all have you done to adjust the clutch so far? If it is hard to get into gear the clutch is likely not fully releasing. Have you adjusted the rod that goes between the linkage on the engine and the shift fork itself?
 
Reply
Old Dec 3, 2016 | 06:25 PM
  #11  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Clutch Fork Trunnion Pivot Bracket

Originally Posted by tabascom16
What all have you done to adjust the clutch so far? If it is hard to get into gear the clutch is likely not fully releasing. Have you adjusted the rod that goes between the linkage on the engine and the shift fork itself?
Hi, yes, adjusted it a few times. I don’t think it is going to work without the pivot bracket securely fixed. From the last test drive it goes into gear, however the pedal has to be pushed down with a lot of force. Unpractical to drive and unsafe.
I am thinking about possible fabricating a bracket to hold the pivot bracket in place.
I am guessing the rivets cannot come out as they are too long, otherwise they would have been out by now?
Thanks,
 
Reply
Old Dec 5, 2016 | 03:29 AM
  #12  
BGF100's Avatar
BGF100
Thread Starter
|
Mountain Pass
Joined: Jul 2015
Posts: 182
Likes: 0
From: Queensland, Australia
Clutch Fork Trunnion Pivot Bracket

Hi,
so has anyone had to move the transmission out of the way to give an inch gap. How did you go about it and how long would it take to do and put back together.

Also anyone one know what size / type nuts and bolts needed.
So as I can get them otdered before I tackle the job.

Thanks,
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
036.0stroke
1967 - 1972 F-100 & Larger F-Series Trucks
3
Mar 15, 2016 08:43 PM
Viperfoxbat
Car/truck Buying Advice
1
May 27, 2015 08:18 AM
jor
FE & FT Big Block V8 (332, 352, 360, 390, 406, 410, 427, 428)
2
Jun 11, 2009 01:31 PM
40dog
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
10
Mar 30, 2009 09:18 PM
socaljerry
Clutch, Transmission, Differential, Axle & Transfer Case
2
Aug 25, 2006 12:35 PM




All times are GMT -5. The time now is 12:41 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE