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Requesting assistance with Charging System

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Old Nov 15, 2016 | 10:23 AM
  #31  
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clarification

Blades- Just to be sure I'm on the same page. You are referring to the LG/R wire? The O/LB wire already has power (keyOn or KeyOff).

So if I hot wire the alt (and not blow myself up) then I should see the alt kick on and start to provide power to batteries. If that were to work that pretty much eliminates all of the possible mechanical issues from the alternator forward (ALT/Power Cables/Connections/Batteries).

Just trying to think of ways to limit the scope of investigation.
 
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Old Nov 15, 2016 | 10:35 AM
  #32  
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Originally Posted by flysniper
Blades- Just to be sure I'm on the same page. You are referring to the LG/R wire?

.
Yes this one needs key power to turn the alternator on

There is most commonly a problem in the dash cluster causing you issue

Does fuse have power

Originally Posted by flysniper

The O/LB wire already has power (keyOn or KeyOff).

.
This wire is charge control it's good per you test
 
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Old Nov 15, 2016 | 10:38 AM
  #33  
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Hot wire LG/RD BYPASSES the cluster and the key depending where you pull power from and what point you dump power back into circuit
 
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Old Nov 15, 2016 | 10:48 AM
  #34  
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Agreed, but you already show a Pinpoint B2 check failure per the PDF I sent. I would also it's replace that fuse even though you checked it just because it's the easiest thing you could be doing here. I'm not a fan of dumping power onto the circuit with out the other wre in place.
 
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Old Nov 15, 2016 | 11:44 AM
  #35  
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B2 passed, B3 failed

Wait, that's not right.
The pinpoint B2 test passed (OG/LB).
The pinpoint B3 test is the one that failed (LG/R).

Originally Posted by flysniper
results from Alternator switch point test (?):
LG/R: KoffEoff = 0 KonEoff = 0
O/LB: KoffEoff = 12.2 KonEoff = 11.3
 
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Old Nov 15, 2016 | 11:53 AM
  #36  
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Typo from the phone. B3, repair cluster circuit if fuse is good. There is also the pinpoint check to see if the dash warning light is working correctly, and you mentioned no dash light.
 
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Old Nov 15, 2016 | 12:33 PM
  #37  
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Originally Posted by BLADE35
Hot wire LG/RD BYPASSES the cluster and the key depending where you pull power from and what point you dump power back into circuit
Is there any risk at dumping too much power onto that circuit?
 
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Old Nov 15, 2016 | 12:59 PM
  #38  
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Originally Posted by TooManyToys.
Typo from the phone. B3, repair cluster circuit if fuse is good. There is also the pinpoint check to see if the dash warning light is working correctly, and you mentioned no dash light.
I didn't see a dash light and I specifically looked
 
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Old Nov 15, 2016 | 01:35 PM
  #39  
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Originally Posted by flysniper
Is there any risk at dumping too much power onto that circuit?
Ideally you would remove the bad wire from play (avoid any back feed of power to broken circuit)and only jump power directly at alt

You will be fine with 12volts
 
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Old Nov 15, 2016 | 02:18 PM
  #40  
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idiot indicator.....goes off when I'm around....I don't get it....

OK, I found the pinpoint test for the low charge warning indicator. I'll see if I can muddle through that. I'll have to get some supplies.

RE: jumping the alternator. I have a pretty good idea what needs to happen. Just have to figure out a way to make it happen. I'm open to ideas here.
 
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Old Nov 16, 2016 | 08:22 AM
  #41  
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no updates today

Sorry, no update today.
Life got in the way in the from of working late and a flat tire AND flat spare on my daily driver.

The plan is as follows:
create a 15 amp jumper to test the low voltage idiot light on the dash. If that works, need to start checking the LG/R circuit from the alternator to the dash. If it fails, need to check the LG/R circuit anyway but will probably need to consider getting the dash repaired.
Create a jumper wire to hot wire the alternator to see if it will at least turn on and provide 13.4 at the batteries. If this works, then focus effort on the LG/R circuit. If it fails, i'm pobably going to jump off a bridge....

Hopefully I will have results tonight.

Thanks again,
Mike
 
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Old Nov 16, 2016 | 09:50 PM
  #42  
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update Pinpoint E1 failed

Pinpoint test E1 (Charging System Warning Indicator) failed. If I did it right. KeyOnEngineOff - Created 15A fused jumper connected one side to the LG/R wire ran the other end to body panel, no light. Also ran it to the negative post on the battery, no light.

Hot wiring the alternator DID work.
KeyOnEngineOn - batteries measured at 13.4 and 13.7 at 1K rpm.
Everything in front of the alternator is working as designed.

I also verified fuse #45. Swapped it with a known working fuse and the suspect fuse worked in new location.

I did find a LG/R wire under the dash, attempted to run a continuity test. Assuming I did it correctly, KeyOffEngineOff it failed.

I will attempt to contact circuit medics tomorrow to see if there is something that I can try.
I also have a lead on a local diesel shop with good recommendations.

Thoughts?
 
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Old Nov 16, 2016 | 09:57 PM
  #43  
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Originally Posted by flysniper

Hot wiring the alternator DID work.
KeyOnEngineOn - batteries measured at 13.4 and 13.7 at 1K rpm.
Everything in front of the alternator is working as designed.

?

excellent!!


if you didn't care about the battery light you could leave it hot wired but it needs to be on a circuit that Hot In RUN Only (Don't want to drain batterys) maybe an up fitter switch


if you did want a battery light then cluster is most commonly the issue
 
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Old Nov 18, 2016 | 09:12 AM
  #44  
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no resolution yet

Kind of disappointed that I don't know what the root problem is. I suspect that it is the dash but I would really like to know before spending $200+ on a whim.

If I knew what the end point was for the LG/R circuit (PCM?) then I could test the circuit out of the PCM and rule that out as an issue. Still leaves the wiring harness and the dash. If I know the circuit path I could check continuity across the wiring harness and rule that out as an issue. That would give me some confidence in the dash.

Does anyone know how I can trace out the LG/R wire from the alternator connector to its designated end point?

Mike
 
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Old Nov 18, 2016 | 09:37 AM
  #45  
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Have you tried calling Circuit Board medics to help determine if it's the dash?
 
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