Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

OD short problems

Thread Tools
 
Search this Thread
 
Old Oct 21, 2016 | 12:15 PM
  #1  
Kurtis MacKeige's Avatar
Kurtis MacKeige
Thread Starter
|
New User
Joined: Oct 2016
Posts: 5
Likes: 0
OD short problems

Hi there everyone,
I have an 03 6.0 F250.
My truck started blowing fuse #45 and it would kill my gauges (fuel, oil, mph, rpm, temp, trans temp, and odometer) and I was just replacing the fuse and putting off the repair.
However, the most recent time my gauges blew, the fuse did not, and I put in a 20 amp fuse, in hopes that it would not blow so quickly, bad idea.
So naturally, I ordered a new shift lever, in hopes that it would fix the gauges and I wouldn't have to deal with it anymore, but I think it was too late and something else needs to be replaced.
Does anyone have any ideas on what I could possibly have blown by having a larger fuse in there?
Any help is much appreciated,
Thank you!
 
Reply
Old Oct 21, 2016 | 05:46 PM
  #2  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,617
From: SE Florida
You could have damaged everything that is supposed to be protected by that fuse. All of the wiring and every component that is on that circuit.
 
Reply
Old Oct 21, 2016 | 06:09 PM
  #3  
Kurtis MacKeige's Avatar
Kurtis MacKeige
Thread Starter
|
New User
Joined: Oct 2016
Posts: 5
Likes: 0
Mark,
As far as I can tell the gauges are the only thing that aren't functioning. I'm not sure how it's wired to track down where the damage is. Any guesses?
Thanks for the response!
 
Reply
Old Oct 21, 2016 | 09:49 PM
  #4  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,617
From: SE Florida
I could guess all day long. It won't help you. You need to find a wiring diagram.
 
Reply
Old Oct 21, 2016 | 10:34 PM
  #5  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
Mark what section of the diagrams should I post for him?
I have the 03 Workshop Manual and can make PDF of
the diagrams if I know what ones to look for.

I am guessing cluster and ?


Sean


6.0L Tech Folder
 
Reply
Old Oct 22, 2016 | 08:16 AM
  #6  
Mark Kovalsky's Avatar
Mark Kovalsky
Frmr Ford Trans Engr
25 Year Member
Liked
Community Favorite
Top Answer: 3
Joined: Aug 1999
Posts: 24,696
Likes: 2,617
From: SE Florida
Originally Posted by Yahiko
Mark what section of the diagrams should I post for him?
I'd have to look through them to be able to tell you. All I can offer is find the fuse he's talking about and post everything connected to it.
 
Reply
Old Oct 22, 2016 | 08:01 PM
  #7  
Kurtis MacKeige's Avatar
Kurtis MacKeige
Thread Starter
|
New User
Joined: Oct 2016
Posts: 5
Likes: 0
Originally Posted by Mark Kovalsky
I'd have to look through them to be able to tell you. All I can offer is find the fuse he's talking about and post everything connected to it.

the fuse that was blowing, was fuse #45.
Also, today I learned that my 4x4 isn't working, if that helps at all.
 
Reply
Old Oct 22, 2016 | 11:43 PM
  #8  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
The connector that more than likely took the hit is C270a
I also put in the diagram for the Power Distribution 13-31
You may of burned the panel at this point. First look to see
if you can find any crisped or burnt wires.

Then report back. We will work from there.

BTW the modules you mentioned are almost all getting power
power from that one point.


Sean


6.0L Tech Folder
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Oct 23, 2016 | 01:22 AM
  #9  
Kurtis MacKeige's Avatar
Kurtis MacKeige
Thread Starter
|
New User
Joined: Oct 2016
Posts: 5
Likes: 0
Originally Posted by Yahiko
The connector that more than likely took the hit is C270a
I also put in the diagram for the Power Distribution 13-31
You may of burned the panel at this point. First look to see
if you can find any crisped or burnt wires.

Then report back. We will work from there.

BTW the modules you mentioned are almost all getting power
power from that one point.


Sean


6.0L Tech Folder
Where exactly can I find this connector to check for any damage? Do you think it's possible that my instrument cluster was burnt out? I took a look at some wiring diagrams and most of the functions I found that weren't working came from the instrument cluster and that same fuse #45.
 
Reply
Old Oct 23, 2016 | 02:38 AM
  #10  
Yahiko's Avatar
Yahiko
Fleet Owner
10 Year Member
Liked
Loved
Community Favorite
Joined: Apr 2012
Posts: 27,307
Likes: 549
From: Spanaway
I don't think it the cluster or at least not the only thing that has poofed.
The reason is that some of the items are not in the same modules.
Look at PDF 13-31. The dashed lines are modules.

I don't have the connector location chart. You are going to have to use plug shape,pin
count and wire colors. Once you find the correct connector your going to check each circuit
for burnt/melted wires. It could even be inside the CJB (Central Junction Box) AKA : Fuse
Box. Inside that box are some small components and a board. You could of burned a trace.
But like I said you are the one that will have to do checking. It takes eyes and hands on the
truck from this point on. Electrical troubleshooting can be a pain in the ***. The best thing to
do is to verify each circuit for continuity one at a time. Also use your nose and sniff for burnt
smells. You would be surprised how handy a nose can be when doing this.


Here are a few more diagrams to look at.


Sean


6.0L Tech Folder
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
JayFan
1999 - 2016 Super Duty
3
Jul 15, 2012 09:21 AM
loleuiha
Excursion - King of SUVs
1
Feb 15, 2012 10:20 AM
ducatiforfast
Electrical Systems/Wiring
12
Jun 27, 2009 12:01 PM
swaybar
1999 - 2003 7.3L Power Stroke Diesel
13
Jan 13, 2009 08:07 AM
revandthern
Excursion - King of SUVs
4
Sep 29, 2004 02:36 PM




All times are GMT -5. The time now is 09:56 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE