Notices
Explorer, Sport Trac, Mountaineer & Aviator 1991-1994, 1995-2001, 2002-2005, 2006-2010 Ford Explorer

AC Evaporator core leak

Thread Tools
 
Search this Thread
 
Old Jun 11, 2016 | 04:57 PM
  #1  
jtre's Avatar
jtre
Thread Starter
|
New User
Joined: Jun 2016
Posts: 10
Likes: 0
AC Evaporator core leak

1997 mounty 5.0 v8:

Noticed a massive leak after cleaning my TB and intake duct work today (pulled a vacuum line on top of the intake, could this have caused it? I doubt it) Traced it to the AC evaporator core (fluid leaking down the backside of the passenger side wheel well. I put my hand under the evap core while the AC was on max and felt cool air. the low pressure lines were ice cold. Should I replace the evaporator core to fix the leak? has anyone had this issue? 90 degree weather with no AC sucks.

Edit: it is blowing hot, mechanic mentioned something about the blend door
 
Reply
Old Jun 12, 2016 | 05:46 PM
  #2  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
you need to determine if you have a gas leak or not.. You install gauges and check the fill level. If the pressures are right, then the " leak" might be an old stain ? If there is gas leaking out, then the pressure will drop to zero and you will not have cool air or cold lines...
If the lines are cold and the air inside the cab is hot, then you possibly have a blend door problem. The broken door or controller will allow the air to go thru the heater core and get hot instead of going thru the cooling coil to get cool... The blend door has absolutely nothing to do with a gas ( Freon) leak in the core.
The vacuum hoses control the direction the air flows... to the dash, floor, or defrost.. they do not control the temp. You may have a vacuum hose that shuts off a valve in the heater hose when the AC is engaged.
 
Reply
Old Jun 12, 2016 | 07:02 PM
  #3  
jtre's Avatar
jtre
Thread Starter
|
New User
Joined: Jun 2016
Posts: 10
Likes: 0
Originally Posted by steve(ill)
you need to determine if you have a gas leak or not.. You install gauges and check the fill level. If the pressures are right, then the " leak" might be an old stain ? If there is gas leaking out, then the pressure will drop to zero and you will not have cool air or cold lines...
If the lines are cold and the air inside the cab is hot, then you possibly have a blend door problem. The broken door or controller will allow the air to go thru the heater core and get hot instead of going thru the cooling coil to get cool... The blend door has absolutely nothing to do with a gas ( Freon) leak in the core.
The vacuum hoses control the direction the air flows... to the dash, floor, or defrost.. they do not control the temp. You may have a vacuum hose that shuts off a valve in the heater hose when the AC is engaged.
checked the pressure, slightly low so i added some more. The fluid dripping from my passenger side was robably condensation from the evap core (it was just water and it was very hot and humid). Took my blend door actuator off today (works fine) and managed to get the door stuck on AC in the process of removing the actuator, so at least i can cool off. How difficult is it to access the blend door?
 
Reply
Old Jun 12, 2016 | 09:12 PM
  #4  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
the actuator is not hard to get off........... getting into the duct to do the blend door or shaft is a little harder....... Make sure the actuator gear box is actually working under load... hold the shaft whey you energize it to operator......... also look at the shaft on the blend door... do you see it snapped off or twisted ?

There are "alternate fixes" and patches for the blend door drive / shaft. Might be a good idea for a 20 year old truck....... you cut a hole in the duct, fix the insides, then screw or duct tape or RTV the cover plate back into position... There are posts on how to do this........ see you-tube.
 
Reply
Old Jun 12, 2016 | 09:16 PM
  #5  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
 
Reply
Old Jun 12, 2016 | 09:23 PM
  #6  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
 
Reply
Old Jun 13, 2016 | 07:31 AM
  #7  
jtre's Avatar
jtre
Thread Starter
|
New User
Joined: Jun 2016
Posts: 10
Likes: 0
Originally Posted by steve(ill)
the actuator is not hard to get off........... getting into the duct to do the blend door or shaft is a little harder....... Make sure the actuator gear box is actually working under load... hold the shaft whey you energize it to operator......... also look at the shaft on the blend door... do you see it snapped off or twisted ?

There are "alternate fixes" and patches for the blend door drive / shaft. Might be a good idea for a 20 year old truck....... you cut a hole in the duct, fix the insides, then screw or duct tape or RTV the cover plate back into position... There are posts on how to do this........ see you-tube.
been considering that. saw a video on a heater core replacement where the guy removed all of the instrument panel mounting bolts and rolled the dash forward without having to remove everything. inside it. if I get enough clearance from that, ill probably open up the blend door box and attempt to repair replace the part with the kit from dorman.
 
Reply
Old Jun 13, 2016 | 07:26 PM
  #8  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
why are you pulling the dash ?
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Every 2026 Ford Engine Explained

 Brett Foote
story-1

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-2

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-3

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-4

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-5

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-6

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-7

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-8

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-9

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
Old Jun 13, 2016 | 10:45 PM
  #9  
jtre's Avatar
jtre
Thread Starter
|
New User
Joined: Jun 2016
Posts: 10
Likes: 0
to access the blend door housing under the actuator, since the blend door actuator works fine.
 
Reply
Old Jun 14, 2016 | 05:06 PM
  #10  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
that was my point... dash removal takes HOURS... you can remove the glove box and cut a hole in the duct and "patch" the door drive several different methods in 30 minutes. ......... Its not factory original, but would save you a lot of time and grief.
 
Reply
Old Jun 15, 2016 | 07:41 AM
  #11  
jtre's Avatar
jtre
Thread Starter
|
New User
Joined: Jun 2016
Posts: 10
Likes: 0
just in case i decide to sell the car in running condition, i'd like to have the AC/heat work properly, even it means spending a Saturday doing a PITA job properly. If i cant get the dash out then I'll do the easy fix
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
jmcgee
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks
5
Sep 11, 2016 11:16 AM
Dragoness1975
Escape & Escape Hybrid
3
Jun 17, 2013 10:48 PM
Diesel_Brad
1987 - 1996 F150 & Larger F-Series Trucks
40
May 31, 2013 05:19 PM
guitar_zan
1999 - 2003 7.3L Power Stroke Diesel
18
Feb 4, 2011 06:11 PM
tomtank77
1983 - 2012 Ranger & B-Series
16
Jun 22, 2008 04:26 PM




All times are GMT -5. The time now is 03:14 PM.

story-0
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-1
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-2
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-3
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-4
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-5
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-6
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-7
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-8
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-9
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE