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Injector help!

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Old Mar 11, 2016 | 06:52 PM
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Injector help!

Was replacing the injectors on a 2003. It was going great till number 6. Seems it's stuck. Won't budge and no way to get it out. Any one know a way to get it out? Any and all help!
 
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Old Mar 11, 2016 | 07:20 PM
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did the holddown screw come out ok or is it stripped out still in the hole


wonder if the tip of inject is blown apart
 
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Old Mar 11, 2016 | 07:29 PM
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The hold screw came out the tie down it holds is lose. But injector won't budge.
 
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Old Mar 11, 2016 | 07:29 PM
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I think Anthony had to pull one out on a truck he had in his shop
with a slide-hammer that he setup. I would expect some problems
when you get it out.

Also very carefully check for broken parts from the hold-down bolt retainer
clips. They have a habit of falling into the valve box and making there way
down into the oil pan only to be sucked up with oil and do nasty things to
the gear-rotor pump. Is the hold-down still in place? If yes place something
in the two oil returns on each side to keep parts from going down the hole
when you pull on it. By the time you do get it out it will be a core injector that
is for sure. Then once it out you will need to really clean the cup so that there
is nothing left behind from what ever was making it stick.

It would be a very good idea to replace that hold-down at this point.

Can you post some photos of what your dealing with?

And when you do pull on it make sure that you pull straight in line with the injector
in the bore. Off angle will only make is want to stay in it's hole.



Sean <BR>

6.0L Tech Folder



Benny !!! LTNS
 
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Old Mar 11, 2016 | 07:33 PM
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Is there a special tool? It's dark right now. Everything looks fine. Just won't move
 
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Old Mar 11, 2016 | 08:00 PM
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Just a small slide-hammer and something to grip the injector with.
Don't go wild on it.



Sean <BR>

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Old Mar 11, 2016 | 08:07 PM
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Thanks for the help, tomorrow will be a long day
 
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Old Mar 11, 2016 | 09:58 PM
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Hope it goes well. You probably felt like this today.
 
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Old Mar 12, 2016 | 07:31 AM
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You could try bumping it over with the starter. 18to1 compression ratio makes a good bit of pressure. Be safe and stand clear.
 
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Old Mar 12, 2016 | 02:26 PM
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Originally Posted by Rusty Axlerod
You could try bumping it over with the starter. 18to1 compression ratio makes a good bit of pressure. Be safe and stand clear.
Might work. I have popped off heads that were stuck on a gas engine that way.

But like I said above be sure to plug all the oil return holes so that no small parts
go down into the bock. Then account for all parts before removing the plugs. The
hold-down bolt had a clip that is known to crack and drop bits. This is the type of
small parts your watching for.



Sean <BR>

6.0L Tech Folder
 
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Old Mar 16, 2016 | 09:00 PM
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Well it's out! Thanks to everyone for your help. It looks like a missing brass washer caused all the problems.

 
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Old Mar 16, 2016 | 09:40 PM
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Do you mean the sealing copper washer that goes over the injector tip, fitting between the injector and cup in the head?

You really need to check and see if it's stuck to the cup.

Was this injector ever replaced?
 
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Old Mar 16, 2016 | 10:05 PM
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Right, that the first thing I checked.
 
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Old Mar 17, 2016 | 12:21 PM
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If you can't find it then it burned up

There was one there at one time
 
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