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Starting issues, 4.0L

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Old Feb 12, 2016 | 05:32 PM
  #1  
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Starting issues, 4.0L

Ok in another thread if you didnt read it, we just the other day finished putting in new upper and lower intake gaskets in, along with the fuel rail gasket and the new injector O rings.

Everything seemed fine for a dozen startups until today.

Here is the Situation; From a cold start, half the time it fires right up, BUT the other half of the time you turn it over and it barely starts up, acting as if its running out of gas. Pushing the gas pedal at this point does nothing, it will shake and blubber and then stall.

Now, this will often happen the 1st and 2nd time you try to start it. The on the 3rd or 4th try it fires right up and runs fine.

You can drive it all day under any conditions, it runs perfectly. Idles just fine. But when you shut it off you have a 50/50 chance it will do the suspicious thing.

Well for a few tries and then your on your way as if nothing is wrong with it.

My suspicion is the fuel is not getting up to pressure that first couple times for some oddball reason, But... why it only does it half the time, I have no clue. Youd think with a fuel pressure issue it wouldn't run right under load or any other time.

No codes, no pending codes. No smoke, no noises, nothing at all out of the ordinary.

Any suggestion to where to look first?
 
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Old Feb 13, 2016 | 08:12 PM
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Try turning the key on and off several times before actually cranking, pausing 1-2 seconds in between, which will help "prime" the fuel system. See if it makes any difference.
 
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Old Feb 13, 2016 | 08:36 PM
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That actually seems to be whats going on.
But why would it need primed now and it never did before?

It has a brand new rail gasket and was carefully torqued down to spec.
 
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Old Feb 14, 2016 | 08:09 PM
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Youd think with a fuel pressure issue it wouldn't run right under load or any other time.
The thing about your Ranger is that it has a "mechanical returnless" fuel-delivery system, which means (among other things) that the fuel pressure remains the same all of the time, regardless of load.

I think a fuel pressure test is probably the next logical step (performed at the same time you are having the starting problem would be ideal).
 
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Old Feb 17, 2016 | 12:24 PM
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Well that would be a little tough, as I said it might do it once, then next key turn start right up. Lately is hasn't done it at all.

I'll do a fuel pressure test anyway..
 
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Old Feb 19, 2016 | 07:03 PM
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Just a Couple Questions

Have you checked all the simple Stuff?
Recent fuel filter?
Are you sure about the condition of the fuel pump?

My 2000 XLT did this until I replaced the Fuel pump. Then it all went away.
 
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Old Feb 22, 2016 | 11:37 AM
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I got a p0153 code today so maybe replacing those weak O2 sensors will do it. I'll do a new fuel filter while I'm at it.
 
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Old Feb 22, 2016 | 11:00 PM
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Now when it does that spit and sputter act I get a p0303 misfire pending. But it smooths out and doesn't throw the code.

Parts are in the mail.... *sigh*
 
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Old Feb 24, 2016 | 03:37 PM
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Amazon prime is quick...

The new o2sensors are in, and the computer was cleared.
I started it up it did the same thing, rough idle for about 10 seconds then it smoothed out and idled fine.

It began to pour down rain so I havent driven it yet. Tomorrow it will get a lot of driving.

I was thinking, these injectors are as old as the truck. Could it be that an injector is leaking off the fuel pressure when its turned off, and flooding one cyl? This would explain the nature of the problem, as soon as the gas clears out of the cyl all is well.

If I continue to get a misfire pending code on #3 then perhaps #3 injector is leaky.

Or the fuel pressure regulator is weak and loosing the pressure, and it takes a few seconds to pressure back up after being turned off.

My wife noticed a gas odor when it started up the other day, I didnt smell it but if she did smell gas, that would point to a flooded cyl at startup I assume.

Once it smooths out, it runs with no issues. it actually runs pretty well since the top end was regasketed and cleaned up.

Opinions on leaky injectors?

I could replace the injectors as a whole set, I think I can pick up a reman set on ebay for under 100 bucks.
 
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Old Feb 25, 2016 | 09:10 AM
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Good idea to have replaced the O2 sensors, as the P0153 was indicating the bank-2 upstream/before cat converter O2 sensor response was lazy/slow, so it would be behind/slow reporting O2 in the exhaust & make that cyl bank be behind on fuel trim corrections & that can make for driveability woes including a mpg hit, all a vicious circle.
Did you disconnect the battery B- cable while installing the new O2 sensors, so to wipe the old corrupt fuel trim tables the old slow O2 sensors had constructed????
Then performed the cold & warm idle relearn routine here Ford Truck Enthusiasts Forums - View Single Post - high idle problem, that was also likely corrupted by the old O2 sensors. It too is wiped with a battery disconnect, so best we take the time to do it, so the computer can begin to build new fuel trim tables with input from the new O2 sensors & maybe prevent idle & driveability woes by performing the cold & warm idle relearn procedure???
Get a fuel pressure gauge on the fuel rail Schrader valve test port to monitor fuel pressure & pressure leak down, if you suspect #3 injector has a runny nose.
 
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Old Feb 25, 2016 | 09:52 AM
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Yes I disconnected the battery.
The passengers side o2 sensor was actually backed halfway out and loose. So add a possible before the cat exhaust leak.

Its in tight and sealed now. it did not help the starting thing bit it was getting oddly low MPG on the meter before. Todays running will see what the O2 fix cured.

I'll have to pick up a new Fuel pressure tester... mine seems to have grown legs and walked away.
 
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