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Rough Idle (again) :(

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Old Feb 10, 2016 | 07:40 PM
  #1  
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Laughing Gas
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Rough Idle (again) :(

1994, 5.8 V8. Club Wagon

Since repairing the computer, replacing the ignition control module, the

Ignition coil, the idle air control valve, cleaning the throttle body, replacing

the radiator (more recent)and hoses and a few other things The van has

been running very good the last few months but It has just developed a

minor rough idle in the last few days, then today It had a slight hard time

starting (when hot) and then felt like it would stall when coming to a stop.

This is similar to what it did before I replaced the ignition control module,

When its hot it would not want to start and would stall and the wheather

here in So. Cal. has been much hotter in the last few days than a few days

ago. These are also the symptoms It had when one of the battery cells

died.

Any Ideas?

I am thinking of having the battery checked first, to make sure its good.

Its a Interstate that is aboug 1.5 years old.

Thanks.
 
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Old Feb 10, 2016 | 09:49 PM
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gman97005
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From: In my house..
okay, if it's a repeat performance of a previous malfunction then we know the same problem still exists and we know it's related to heat and the ignition module so that would lead me to believe that the module is being subjected to excessive heat but even more likely you are using a TFI module manufactured from someone other than FoMoCo and that's a mistake lot's of people make so don't feel bad, there are lot's aftermarket components that work just fine but the TFI module is not one of them and I'm not too sure about the coil UNLESS you measured the primary and secondary resistance and compared those figures with factory specs to see if they are within tolerance, if they're not it can cause premature failure of your TFI module so check the coil and replace if it's not in tolerance, then replace the module with genuine overpriced motorcraft parts.

Cheers, George
 
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Old Feb 10, 2016 | 10:16 PM
  #3  
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Laughing Gas
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Yes, When I replaced it I had originally purchased a Motorcraft but then

found (so I thought) out it was the wrong one even though it was for my

year and motor but a different color , but then got really bogged down by

the color designations

supposedly it must be black or must be grey/green and after reading many

posts on the subject I was totally confused so I opted to go with

the non motorcraft with the correct color designation, it had been

working fine, even in the heat after I installed it.

I ll have to go back and look at my posts to find the exact month I

installed it.

Thanks.
 
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Old Feb 10, 2016 | 10:21 PM
  #4  
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From: In my house..
that's the ICM that you're referring too and the same applies for it as well..
 
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Old Feb 11, 2016 | 05:53 AM
  #5  
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Laughing Gas
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Originally Posted by gman97005
that's the ICM that you're referring too and the same applies for it as well..
I just checked and I guess the TFI is the ICM that was mounted on the distributor, mine is mounted on the inside drivers fender behind the battery. It doesnt seem like much air flow through there.
 
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Old Feb 11, 2016 | 11:13 PM
  #6  
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gman97005
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From: In my house..
Try relocating the ICM to get better airflow and see if that doesn't help.

this may help..
http://easyautodiagnostics.com/ford/...module-tests-1
 
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Old Feb 12, 2016 | 02:19 AM
  #7  
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richter roxs
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From: boston
have you changed the Coil cap rotor and plugs ? coils can become heat sensitive.

good luck
 
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Old Feb 12, 2016 | 04:34 AM
  #8  
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Originally Posted by NICKSAN
I just checked and I guess the TFI is the ICM that was mounted on the distributor, mine is mounted on the inside drivers fender behind the battery. It doesnt seem like much air flow through there.
I relocated the TFI on my '88 E150 from the distributor. Anything to reduce the heat helps with operation and reliability.

Ford Truck Picture by jimandnena | 1537905 | Ford-Trucks.com
jim
 
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Old Feb 12, 2016 | 07:22 AM
  #9  
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Laughing Gas
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Yea, I changed the cap and rotor. The plugs are good, at least the 6 I could access.

If I change out the ICM again, Does anyone know if its color matter?

Thanks.
 
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Old Feb 12, 2016 | 04:26 PM
  #10  
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richter roxs
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From: boston
did you change the coil? also check your fuel line pressure . I would go no further without changing the other 2 plugs . lots of time it's the little things that get you .
 
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Old Feb 12, 2016 | 09:38 PM
  #11  
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Laughing Gas
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I have already replaced the coil. I did not replace the plugs because they

had been replaced fairly recently, I just pulled the ones I could

access to look at them and they all looked like new and were all gapped

properly.

It idled rough on the way home today and felt like it wanted to stall a couple

times while in traffic but it did not.
 
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Old Feb 13, 2016 | 05:37 AM
  #12  
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Originally Posted by NICKSAN
I have already replaced the coil. I did not replace the plugs because they

had been replaced fairly recently, I just pulled the ones I could

access to look at them and they all looked like new and were all gapped

properly.

It idled rough on the way home today and felt like it wanted to stall a couple

times while in traffic but it did not.
Hi NICKSAN,

I looked through the list of parts replaced/tested and did not see a TPS sensor. If the TPS is "noisy", the output to the computer makes it difficult to keep the idle steady. The reference voltage on the sensor is 5V so the output signal is very sensitive. I had a short circuit in my electrical system that affected the reference voltage and the idle got so rough that if was almost stalling at the stop light.

Check the voltage on the output of the TPS while moving the throttle (engine OFF) to see if the voltage smoothly changes with throttle opening. A needle type voltmeter is best for this but even a digital readout will jump around indicating a problem. jim
 
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Old Feb 13, 2016 | 09:58 PM
  #13  
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Laughing Gas
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Originally Posted by jimandnena
Hi NICKSAN,

I looked through the list of parts replaced/tested and did not see a TPS sensor. If the TPS is "noisy", the output to the computer makes it difficult to keep the idle steady. The reference voltage on the sensor is 5V so the output signal is very sensitive. I had a short circuit in my electrical system that affected the reference voltage and the idle got so rough that if was almost stalling at the stop light.

Check the voltage on the output of the TPS while moving the throttle (engine OFF) to see if the voltage smoothly changes with throttle opening. A needle type voltmeter is best for this but even a digital readout will jump around indicating a problem. jim
Is the TPS affected by heat as well? The van idles smooth when it is not hot.
 
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Old Feb 14, 2016 | 03:00 AM
  #14  
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jimandnena
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Originally Posted by NICKSAN
Is the TPS affected by heat as well? The van idles smooth when it is not hot.
Heat affects everything. When cold, the computer must see about 160F (+ or -, going on memory here) on the coolant temp sensor before it tries adjusting the idle. A good, general explanation of operations are here:

Fuel Injection Technical Library » Strategies

The throttle body where the TPS is mounted is heated by coolant so it gets heat cycled with every cold start. If the TPS develops a "bad spot", the output voltage signal to the computer will signal the wrong position of the throttle. Also, if anything disturbs the 5 Volt reference on the TPS, the output will be wrong. If the signal ground connection is bad, the output will be wrong.

The good news is testing it is simple and the wiring is easy to reach. You might test it hot and cold just to see if temp is a factor. jim
 
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