Notices
1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Transfer case hard shifting

Thread Tools
 
Search this Thread
 
Old Feb 9, 2016 | 11:06 AM
  #1  
RIKIL's Avatar
RIKIL
Thread Starter
|
Posting Guru
Joined: Sep 2008
Posts: 2,379
Likes: 2
Transfer case hard shifting

I have been using my 4x4 more this year than ever and not too long ago we had a warm day when the snow turned to slush and water/snow got everywhere. At one point I had trouble shifting into Drive because there was so much snow near the shifter cable. Since then, things have warmed up and all that ice/snow is off the truck

On the same day my 4x4 shifter on the floor became impossible to get in to 4x4 low and it is almost impossible to get to 2x4, but I can with a struggle.

Any ideas of what this could be? Is it sounding like it could be internal to the t-case?
 
Reply
Old Feb 9, 2016 | 11:57 AM
  #2  
POLARISrider500's Avatar
POLARISrider500
Junior User
Joined: Sep 2014
Posts: 75
Likes: 0
take the linkage apart and add a grease zerk
 
Reply
Old Feb 9, 2016 | 12:21 PM
  #3  
RIKIL's Avatar
RIKIL
Thread Starter
|
Posting Guru
Joined: Sep 2008
Posts: 2,379
Likes: 2
when you say take the linkage apart, are you talking about the linkage that goes into the t-case? I am familiar with the linkage on the outside of the t-case but not sure where I would put a zerk fitting
 
Reply
Old Feb 9, 2016 | 05:08 PM
  #4  
Lead Head's Avatar
Lead Head
Lead Driver
15 Year Member
Photogenic
Joined: Jul 2007
Posts: 7,868
Likes: 9
From: Rhode Island
The bushings on the linkage external the transfercase are starting to seize up. Very common problem, and if you don't take it apart now and clean/grease everything, it will seized up. Then the shifter linkage will break. I know at least two people locally that had to get out and go underneath their OBS Fords to shift them into 4x4 because the linkage broke.
 
Reply
Old Feb 9, 2016 | 05:38 PM
  #5  
RIKIL's Avatar
RIKIL
Thread Starter
|
Posting Guru
Joined: Sep 2008
Posts: 2,379
Likes: 2
I have never taken this t-case apart but I have removed it from the truck before. I looked up a pic - http://www.midwesttrans.com/bw1356_p1.jpg

since I am not familiar.

Is this repair something I can do myself or would special tools be needed? If I can do this, would it be easier to leave the t-case installed?
 
Reply
Old Feb 9, 2016 | 05:55 PM
  #6  
crisptrans's Avatar
crisptrans
New User
Joined: Feb 2016
Posts: 12
Likes: 0
From: Pottsville , Pa
You can leave the transfer case installed. There is a large bolt that holds the linkage( This bolt is also what the linkage pivots on) spray the bejessus out of all the linkage and working back and forth if necessary remove that bolt. Disassemble the linkage from the vehicle, clean it all up lube it and reinstall. That is a great idea to install a zerk fitting on the linkage to lube the bushing. I believe the standard thread for a grease fitting is 1/4-28.
 
Reply
Old Feb 9, 2016 | 07:11 PM
  #7  
Roger T. Pipe's Avatar
Roger T. Pipe
Elder User
Joined: Mar 2008
Posts: 816
Likes: 2
From: Sandy Hook, CT
+1 on the grease fitting. I did this years ago on my '96 and hit it liberally with Red N Tacky each year and I can literally shift that lever into 4X4 with 1 finger!
 
Reply
Old Feb 9, 2016 | 07:51 PM
  #8  
crisptrans's Avatar
crisptrans
New User
Joined: Feb 2016
Posts: 12
Likes: 0
From: Pottsville , Pa
I have to tackle this on my room mates 05 250. He's a chef, not a mechanic
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Feb 10, 2016 | 09:19 AM
  #9  
POLARISrider500's Avatar
POLARISrider500
Junior User
Joined: Sep 2014
Posts: 75
Likes: 0
dont grease it too much tho
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Mike1
1987 - 1996 F150 & Larger F-Series Trucks
4
Aug 20, 2013 08:56 PM
JRCF
1987 - 1996 F150 & Larger F-Series Trucks
1
Aug 10, 2008 08:13 AM
Yamahauler
1987 - 1996 F150 & Larger F-Series Trucks
5
Feb 15, 2004 12:55 PM
dieselgirl
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Dec 26, 2003 01:19 PM
Gates
1987 - 1996 F150 & Larger F-Series Trucks
1
Dec 3, 2002 02:26 PM




All times are GMT -5. The time now is 03:20 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE