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Alternator fail

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Old Nov 17, 2015 | 09:06 PM
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Alternator fail

I got my batteries, starter and alternator checked today. Batteries and starter are good and alternator failed volt regulation (?). I replaced it and still same thing.. I have a mechanical volt gauge and at idle it is barely putting out 12-13 volts. To my understanding this should be about 14 (?). I did notice the alternator belt flaps around but I have read that it's actually normal. Is there a bad wiring somewhere? Or am I just looking at getting a warranty?


Edit: 91 f250 7.3
 
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Old Nov 17, 2015 | 11:05 PM
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The voltage regulator is external, on the fenderwell or radiator support. That is probably bad.
 
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Old Nov 17, 2015 | 11:41 PM
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X2

Voltage regulator is square boxy thing on the flat metal pan behind the passenger battery. Has 4(?) wires coming out of it.

If all you want is a regulator, upgrade to one that pumps out like 14.2v. Stock is pathetic.
I wish I could link it but another member years ago suggested that, cause he'd done it. He loved it.

I went with the 3g alternator upgrade, which moves the regulator inside(or at least on-board) with the alternator. That alt pumps out over twice the amps of the Stock unit, with light wiring involved.
There are a few good write-ups already out there, just search for them.
 
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Old Nov 18, 2015 | 08:25 AM
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Originally Posted by The_Josh_Bear
X2

Voltage regulator is square boxy thing on the flat metal pan behind the passenger battery. Has 4(?) wires coming out of it.

If all you want is a regulator, upgrade to one that pumps out like 14.2v. Stock is pathetic.
I wish I could link it but another member years ago suggested that, cause he'd done it. He loved it.

I went with the 3g alternator upgrade, which moves the regulator inside(or at least on-board) with the alternator. That alt pumps out over twice the amps of the Stock unit, with light wiring involved.
There are a few good write-ups already out there, just search for them.
I got a new regulator. Is this as easy as unplug and bolt the old and and bolt and plug the new one?
 
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Old Nov 18, 2015 | 09:07 AM
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Originally Posted by Ford_Six
The voltage regulator is external, on the fenderwell or radiator support. That is probably bad.
when going to replace my volt. regulator i found a wire was just hanging off of the harness. i found a diagram but am unsure what or how this wire is supposed to be connected.

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that is the diagram.

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those are the pics of the wire on my truck. it looks to be a yellow wire.

thanks.
 
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Old Nov 18, 2015 | 09:33 AM
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Yup, it's literally as easy as unplug and unbolt, then bolt and plug.

Not sure about that wire, Looks like a factory terminal and has been unplugged for a long time.
 
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Old Nov 18, 2015 | 09:40 AM
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Originally Posted by The_Josh_Bear
Yup, it's literally as easy as unplug and unbolt, then bolt and plug.

Not sure about that wire, Looks like a factory terminal and has been unplugged for a long time.
On the diagram it looks like it is supposed to be connected to the alternator?
 
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Old Nov 18, 2015 | 11:23 AM
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Now that I zoomed in it looks like a 5th wire.
Are there 4 coming out of the plug, plus that one?

Looks like something that was intentionally left like that from the factory. I'd just run the new one and check voltage with a volt meter.
 
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Old Nov 18, 2015 | 11:38 AM
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Originally Posted by The_Josh_Bear
Now that I zoomed in it looks like a 5th wire.
Are there 4 coming out of the plug, plus that one?

Looks like something that was intentionally left like that from the factory. I'd just run the new one and check voltage with a volt meter.
There are only 4 including that wire
 
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Old Nov 18, 2015 | 11:39 AM
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Originally Posted by The_Josh_Bear
Now that I zoomed in it looks like a 5th wire.
Are there 4 coming out of the plug, plus that one?

Looks like something that was intentionally left like that from the factory. I'd just run the new one and check voltage with a volt meter.
Correction you are right.
 
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Old Nov 18, 2015 | 02:11 PM
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FIXED

the voltage regulator fixed it for me. as you can see you could say i needed a new one, lol.

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as expected my harness was toast..completely rusted so i just extending the wires a bit with butt connectors and used female end of a spade connector to connect to the spades on the voltage regulator. if you are going to do this be sure that you do one wire at a time to prevent putting the wrong wire in the wrong spot.

as always these forums have helped me fix my problem.

thank you all!!
 
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Old Nov 18, 2015 | 02:15 PM
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Wow that's toast! Glad you got her running good!
 
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Old Nov 18, 2015 | 02:18 PM
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Originally Posted by The_Josh_Bear
Wow that's toast! Glad you got her running good!
thank you for your help, sir.
 
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