Notices

40 tonner panel build

Thread Tools
 
Search this Thread
 
Old Jan 13, 2016 | 07:37 PM
  #61  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Been banging on the worst of the fenders for 2 days. What a mess, 6 hours in and probably3 or so to go and that won't be any pick and dolly work. I had to bend 3/8 rod to go in the lip just to get it stiffened up and have some kind of shape to work with.

Before


where I quit for today.



before



after



before



after, patch not finished



the layers of paint



The little Smith I'm gas welding with



the holder I made for it



the welding wire

 
Reply
Old Jan 13, 2016 | 07:50 PM
  #62  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
And a special clamp I made for installing the 3/8" rod in the lip.

 
Reply
Old Jan 13, 2016 | 07:54 PM
  #63  
michael a's Avatar
michael a
Senior User
Joined: Feb 2015
Posts: 227
Likes: 0
Does that wire have any coating on it?
 
Reply
Old Jan 13, 2016 | 07:55 PM
  #64  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
No, it's just soft tie wire. Any hardware store should have it.
 
Reply
Old Jan 13, 2016 | 08:04 PM
  #65  
GB SISSON's Avatar
GB SISSON
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2005
Posts: 6,104
Likes: 138
From: Orcas Island Wa.
Club FTE Gold Member
That's frikken awesome WB... Special clamps can make a huge difference!
 
Reply
Old Jan 13, 2016 | 08:04 PM
  #66  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Also thought I'd elaborate a little on the Model A axle housing. It has a 1" impact socket welded to it and I have various hardys made on 1" shaft for different hammering tasks. The one that's in it is the same height as my big vice outside so it makes a rest for things like hammering u joints.
 
Reply
Old Jan 13, 2016 | 08:08 PM
  #67  
tacomacream's Avatar
tacomacream
Fleet Mechanic
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 1,412
Likes: 23
From: East Wenatchee
You are making good progress; your work looks good!
The weather doesn't look too bad there, not much snow.
 
Reply
Old Jan 13, 2016 | 08:13 PM
  #68  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
It was to clamp the 3/8" rod inside the fender lip. I drilled holes and rosette welded it from the outside so I needed it nice and snug.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Jan 13, 2016 | 08:16 PM
  #69  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Originally Posted by GB SISSON
That's frikken awesome WB... Special clamps can make a huge difference!
That was a broken pair of vice grips I threw in a junk drawer several years ago, You can see where I welded the loose jaw. I knew I would need them some day. I also have a couple pair of the vice grip C clamps I have welded stuff to for special purposes and ground it back off. This pair will remain dedicated.
 
Reply
Old Jan 24, 2016 | 12:10 PM
  #70  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Well, here's the fender I spent a weeks spare time on before deciding I just needed better ones. I'll hang it in the shed, it might find a use someday.







On a brighter note, I spent a couple hours on this running board and it's looking real good. Piece by piece, maybe by summer I can start assembly. I'm going to look into having the shell blasted and primed somewhere.



 
Reply
Old Jan 24, 2016 | 02:44 PM
  #71  
GB SISSON's Avatar
GB SISSON
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2005
Posts: 6,104
Likes: 138
From: Orcas Island Wa.
Club FTE Gold Member
That's some real nice looking work there WB!
 
Reply
Old Jan 24, 2016 | 03:01 PM
  #72  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Thanks GB. I was hoping to have this thing driving by August. We'll see. I'm plugging away
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
1993_f350_2013
1987 - 1996 F150 & Larger F-Series Trucks
10
Mar 16, 2015 02:05 PM
Apocalypse
Excursion - King of SUVs
2
Nov 25, 2014 08:16 PM
95F350XL
1987 - 1996 F150 & Larger F-Series Trucks
54
Mar 10, 2014 06:04 AM
AMEC Electric LLC
6.7L Power Stroke Diesel
17
Feb 26, 2012 01:00 PM
ron's power stroke
1999 - 2003 7.3L Power Stroke Diesel
38
Nov 24, 2010 07:07 PM




All times are GMT -5. The time now is 04:01 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE