Notices

40 tonner panel build

Thread Tools
 
Search this Thread
 
Old Nov 4, 2015 | 05:46 PM
  #1  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
40 tonner panel build

Not a project for the weak of heart,lol. Yesterday and today I was working on straightening out the rear door area. Got a pretty good start and got a lot of crap off. It's going to need all new wood.
Getting the bolts out.





I decided to grind off a couple square feet of blue every time I work on it.



Get the lead out. it was 1/2 inch thick in places.







Where I quite for the day. I got the twisted up r/h lower door post straightened and welded up. Fun laying under there torching off bolts.



Very next thing is weld a brace across the bottom because the wood on the right side is gone and the bottom can move.
 
Reply
Old Nov 11, 2015 | 03:27 AM
  #2  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Most progress hasn't been picture worthy. I've got the rear door checks all straightened out and fixed. Got my body side rear hinge halves extracted from the donor door posts. I spent a few hours yesterday working on the rear pan. It was a mess. I'm trying to decide whether to fill those big holes or maybe mount some backup lights there. Or maybe put the tail lights there, 50 Pontiac?? Anyway, it's coming along pretty good.







The before.


 
Reply
Old Nov 11, 2015 | 07:31 AM
  #3  
FireEngineMike's Avatar
FireEngineMike
Tuned
10 Year Member
Joined: Mar 2014
Posts: 310
Likes: 6
From: Webster, NY
I am always amazed at the skills shown in posts here. I failed at three simple tasks on my 1940 panel yesterday and returned home with my head hung down. I love seeing everyone's progress.
 
Reply
Old Nov 11, 2015 | 09:33 AM
  #4  
tacomacream's Avatar
tacomacream
Fleet Mechanic
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 1,412
Likes: 23
From: East Wenatchee
The rear panel looks 80% better than before. It sounds like you are going to eliminate the flat bar additions to the bumper brackets. ++
The Pontiac tail lights would look great on the rear panel but you may have to patch in those holes at least partially before installing the round lights.
I like original tail lights but finding two of them might be a problem. Originally they probably only had one tail light?

I answered my own question.





It looks like you have more room above the bumper, like this one.

Sorry, the whitewalls kind of burn my eyes too.

 
Reply
Old Nov 11, 2015 | 10:19 AM
  #5  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
I think they only had one and probably was mounted to the license plate which hung from the left door. It's going to be a daily driver (hopefully) so I want turn signals.
Also I like these but I don't want to make it look like a chevy.

39 Chevy Chevrolet Primer Taillights PR Talelights Rat Rod Hot Fink Traditional | eBay

or something like these

Ford Model A Hot Rat Street Rod Custom Car Truck Stop Lens Black Tail Lights | eBay
 
Reply
Old Nov 11, 2015 | 10:25 AM
  #6  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
I like those on the bottom picture.
Or these

1938-1939 Lincoln Zephyr LED Tail Lights - Free Shipping @ Speedway Motors

or...
1941-1948 Chevy Tail Light Assembly
 
Reply
Old Nov 11, 2015 | 10:25 AM
  #7  
tacomacream's Avatar
tacomacream
Fleet Mechanic
15 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2007
Posts: 1,412
Likes: 23
From: East Wenatchee
No to both of those.

http://www.speedwaymotors.com/1950-P...uery=911-37050
 
Reply
Old Nov 11, 2015 | 11:12 AM
  #8  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
I dunno, I kinda like the 41-48 Chevy ones.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 11, 2015 | 07:59 PM
  #9  
GB SISSON's Avatar
GB SISSON
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2005
Posts: 6,104
Likes: 138
From: Orcas Island Wa.
Club FTE Gold Member
Mine I think is original with the one light and bracket. I did add another because I like good, visible brake lights. I guess it doesn't show in this pic my wife took when I was rebuilding my rear leafs. It's on a boly on bracket on the rifgt bumper support. Easily removed by a future 'correct restoration guy'....
 
Attached Images  
Reply
Old Nov 12, 2015 | 01:01 AM
  #10  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Banged on the rear pan some more today, got one hole filled in and some more done lower center where cracks needed fixed. At regular body shop prices, this is fast approaching a $1000 part,lol.
 
Reply
Old Dec 6, 2015 | 04:36 PM
  #11  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Update;
I got my front doors hung and all working good. Decided today to get the fenders off. Then I decide I might as well pull the running boards. Midway through that I remember Gary saying you have to lift the body, yep, that. Also I've been doing some measuring on using the Scout front stub. I will have to go almost to the cross member to make that work, well aft of the front cab mounts. Now with the running board thing and I'm looking at the floor wood, I'll only be 2 bolts away from haveing the body loose from the frame. So the logical thing is to pull the body (insert gnashing of teeth) I really don't want to go there and the project has gone well beyond the scope of my resources. I could plow ahead but I really only have 3-4 good hours a day in me before knees, elbows or mental stamina just give out.
I think I'll get the rear fenders off and pull it out of the way for a while. Get my 62 Ranchero in, get floor pans in it and get it running to sell, take a breather from the panel truck. And If I decide to get back on it, I have half a winters worth of tin work on fenders and doors to do indoors.
Oh, and one other thought on the running boards, cut off the brackets, then weld them back on when I re-install the running boards.
End of today's ramble.
 
Reply
Old Dec 6, 2015 | 05:45 PM
  #12  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Also plans B and C under consideration. Keep the stock frame and put the scout axle under it which would make the panel set up high, a look I really don't want. Or simpler yet, just get something like a 57-60 F100 or F250 donor for both axles and use the Toyota power steering I have.
I have looked at the 60 in this ad about a year ago. I might try to negotiate on it if it has any other sellable parts, I remember the cab was rusty and the front fenders junk.

For sale
 
Reply
Old Dec 7, 2015 | 12:32 AM
  #13  
GB SISSON's Avatar
GB SISSON
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2005
Posts: 6,104
Likes: 138
From: Orcas Island Wa.
Club FTE Gold Member
I like the idea of cutting the brackets and re-welding them later. Actually removing the running boards looks like torture at our age. I cut mine off from underneath with an angle grinder/cutoff wheel, leaving the whole upper part still on the frame. Even that was a very miserable job. Pickups are so easy just removing the front clip and the bed. My rear fenders are quite bad, but as long as I look at it as a beater I can live with them for a while. Like you, I have other projects tugging at me and never enough time or money for all of them....
 
Reply
Old Dec 7, 2015 | 03:38 AM
  #14  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
I think I've pretty much decided against the Scout Frame stub. The frame will remain and the body isn't coming off. Either or both of those aspects would render this a project that would probably never get finished. It needs a bunch of body work still, mostly stuff I don't mind doing but the amount of it is starting to be a bit overwhelming. Lower cowl area needs some pretty major cancer repair after I got the fenders off. But just one side Body sides are bith bulged out an inch or so, need brought back in and cracks, bent stuff fixed. Driver's side rear door post pushed in at the bottom hinge and needs pulled out. Gas tank completely junk. I could probably get by without pulling the rear fenders but they really need the remains of the old petrified welt gone and new installed. Drivetrain, suspension, steering, wiring.....this is starting to fall into the wtf was I thinking category, but I press on.
 
Reply
Old Dec 7, 2015 | 04:07 AM
  #15  
willowbilly3's Avatar
willowbilly3
Thread Starter
|
Post Fiend
Joined: Jun 2003
Posts: 8,209
Likes: 12
From: Black Hills of SD
Maybe I should just go for the Marmon Herrington clone look.

https://ixquick-proxy.com/do/spg/sho...82a4a944a6bd1b
 
Reply



All times are GMT -5. The time now is 04:14 AM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE