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2005 Grill conversion question

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Old Apr 27, 2015 | 03:05 PM
  #1  
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2005 Grill conversion question

I have a question that I'm not sure the answer too.

Can I bolt the 05 grill up in the place of my 04. Or do I need the Header panel as well?
 
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Old Apr 27, 2015 | 03:09 PM
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https://www.ford-trucks.com/forums/7...ml#post5803424

If you're willing to do some cutting you can make it work.
 
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Old Apr 27, 2015 | 03:42 PM
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Or buy one on ebay precut and make it a 2 min job
 
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Old Apr 27, 2015 | 03:46 PM
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Even with the 05 header panel I had to trim the drivers side core support behind it to clear my 07 Harley lights. If I did it again (on a truck with a good header panel; mine was cracked anyway) I'd probably keep the 04 panel.
 
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Old Apr 27, 2015 | 06:35 PM
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  • If you only want to use a CUT '05 grille, you don't need to do anything
  • If you want to use a full size '05 grille, you'll need to replace the header panel, bumper valance and bumper pad as well (I guess you could lower your bumper but that would be fugly.
  • If you want to replace the lights along with it you'll either need to cut up your header panel with a dremel OR use an '05 header panel

If you buy a new/used header panel do yourself a favor and go OEM not aftermarket.
 
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Old Apr 27, 2015 | 07:21 PM
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Originally Posted by hasteranger
Even with the 05 header panel I had to trim the drivers side core support behind it to clear my 07 Harley lights.
Did the core support change in 05 as well?
 
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Old Apr 27, 2015 | 08:05 PM
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Originally Posted by hasteranger
Even with the 05 header panel I had to trim the drivers side core support behind it to clear my 07 Harley lights. If I did it again (on a truck with a good header panel; mine was cracked anyway) I'd probably keep the 04 panel.
This is what I'm doing to my EX

 
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Old Apr 27, 2015 | 08:20 PM
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Originally Posted by Psyclopse
Did the core support change in 05 as well?
Heck if I know! I read a billion threads on the conversion and didn't see anything about it. I had to cut the right angle plugs for the marker lights off and swap them for straight ones and that made the passenger side fit. I first trimmed the header panel on the drivers side thinking that was where it was rubbing but I ended up having to trim a few inches off the actual core support before even the straight light marker plug would fit. The lights were aftermarket ones but the back of them looks similar if not identical to the oem ones I've seen in some other write ups.
 
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Old Apr 27, 2015 | 10:13 PM
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Good to know. I plan on doing the 05 grille & header panel with Harley lights as well. I'm just not worried about the bumper, as I plan to build an offroad bumper, and I'll just match it to the grille.
 
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Old Apr 27, 2015 | 10:48 PM
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Originally Posted by SMaxey88
This is what I'm doing to my EX

Jesus. I (as in my wallet) hate these forums.
 
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