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Old Nov 28, 2016 | 07:00 AM
  #31  
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At 2500 rpm it should be 40%, yours is 42.58%. At 650 rpm you should be 21-23, your at 24.6%.
Don't watch the pressure, watch the IPR numbers.
The pump makes 4000psi or nearly so all the time, the IPR dumps what it doesn't need. So your desired numbers and actual match... but the amount it's sending is higher than normal. That's indicating that you have a leak, a small one internally. Also the fact you have to wait on a restart until it cools down sometimes confirms that you have a leak. Once the oil cools, it builds pressure easier and it starts... not rocket science.

The seals require pressure to seat. Your truck shows symptoms of the classic hot no start. Your pressures are off, but you can't figure other why the truck runs like crap. Plus you've thrown a bunch of parts at it, not fixed yet.

Believe it or not..... Good luck
 
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Old Nov 28, 2016 | 07:01 AM
  #32  
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When it runs crappy what are your IAT1, IAT2, and EGR position readings?
 
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Old Nov 28, 2016 | 07:27 AM
  #33  
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Originally Posted by WatsonR
At 2500 rpm it should be 40%, yours is 42.58%. At 650 rpm you should be 21-23, your at 24.6%.
Don't watch the pressure, watch the IPR numbers.
The pump makes 4000psi or nearly so all the time, the IPR dumps what it doesn't need. So your desired numbers and actual match... but the amount it's sending is higher than normal. That's indicating that you have a leak, a small one internally. Also the fact you have to wait on a restart until it cools down sometimes confirms that you have a leak. Once the oil cools, it builds pressure easier and it starts... not rocket science.

The seals require pressure to seat. Your truck shows symptoms of the classic hot no start. Your pressures are off, but you can't figure other why the truck runs like crap. Plus you've thrown a bunch of parts at it, not fixed yet.

Believe it or not..... Good luck
But 10 out of 10 times I shut it off when hot and running good, it restarts right away. it is only when it runs crappy for those few minutes, if it stops it will not restart.

I put a new HPOP pump in in the summer when i had a hot nostart and i air pressure tested before i reassembled everything and it had no leaks.
It only has about 3000 kms on it since then.

At 1200 rpm and running fine IPR is 32.64 and 1200 rpm and running like crap it is 32.42. What is that telling us?

It is odd to me that it runs perfect 99% of the time and then suddenly runs so bad and fixes itself in a few minutes. A real pain in the butt in traffic on the highway and in the city.
 
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Old Nov 28, 2016 | 07:32 AM
  #34  
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Originally Posted by 87crewdually
When it runs crappy what are your IAT1, IAT2, and EGR position readings?
I did not measure the IAT1 and 2 but the EGR is blocked off with a plate. no exhaust is getting into the intake.
 
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Old Nov 28, 2016 | 11:38 AM
  #35  
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Your air test can only reach 125psi? The pumps making 4000psi, what if the leak only occurs at 400psi and above? The numbers I mentioned are high, higher than normal and those pumps are known to die, Remans are known to die, not unheard of bad from the box.
Can you reach 4000psi when it's running good?

Have you made sure the FICM plugs are snapped in tight?

I don't know the spec for 1200 rpm, just idle and 2500.
 
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Old Nov 28, 2016 | 11:49 AM
  #36  
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Really need the numbers when it's running bad and then dies... that should tell us what's happening. Something like the ICP drops, IPR spikes and it dies.
 
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Old Nov 28, 2016 | 12:14 PM
  #37  
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He didn't tell us he put a new HPOP in till the last threads. My money is on the pump.
 
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Old Nov 28, 2016 | 12:27 PM
  #38  
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That's what I think also, the numbers are higher than they should be, especially if he has no leak.
 
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Old Nov 28, 2016 | 01:58 PM
  #39  
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I had issues with the Ex for awhile and it was looking like it needed a HPOP, new screen was clogged up. Cleaned it out and I was good to go. He could also have a intermittently funky ICP issue to. They have a lot of heat there.
 
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Old Nov 28, 2016 | 02:01 PM
  #40  
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It did it last fall, winter and spring with the old pump too. It will make around 4000 psi if i put my foot to the floor but it runs so bad i think it is going to break something in the trans or driveline.

Does having a modified FICM have something to do with no codes?
The HPOP replacement is in my signature
 
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Old Nov 28, 2016 | 02:15 PM
  #41  
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Not a fan of those hopped up FICM's. I think they give the injectors too much voltage,hence the injector failure after.
 
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