Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

EGR Cooler

Thread Tools
 
Search this Thread
 
Old Jan 18, 2015 | 02:44 PM
  #1  
billenglish61's Avatar
billenglish61
Thread Starter
|
New User
Joined: Jan 2015
Posts: 7
Likes: 0
EGR Cooler

I have a Ford F-350, 2006, crew cab, 8' box. My mechanic is in the process of replacing the head gaskets. 108,000. I got the ARP studts and the Sinister coolant filter. I've opted to not replace the oil cooler with an air-cooled unit - I just don't have the cash to do that. But when it comes to the EGR cooler....I have no reason to think the factory EGR cooler is bad or is going bad - whatever that means. But should I go ahead and replace the EGR cooler too? I've opted not to do the EGR delete.

Any advice appreciated.

Bill
 
Reply
Old Jan 18, 2015 | 06:11 PM
  #2  
UGA33's Avatar
UGA33
Lead Driver
15 Year Member
Photogenic
Liked
Loved
Joined: Sep 2006
Posts: 5,665
Likes: 164
From: Cartersville, Ga
Club FTE Silver Member

If you are keeping a functional cooler on the truck, get a bulletproof diesel EGR cooler.
 
Reply
Old Jan 18, 2015 | 08:39 PM
  #3  
05F250DSL's Avatar
05F250DSL
Fleet Mechanic
Joined: Sep 2013
Posts: 1,303
Likes: 84
While it is apart have him pull the hpop cover and make sure the stc fitting had been updated. The kit is around $60 but the old style can fail at any time sometimes without warning. In certain cases it can crack the rear engine cover. He will already have everything off to access it. Yes upgrade if you can to a good egr cooler it would suck to get 5k miles down the road and have it let go and have to do allot of the same work over. Are you going to replace the oil cooler with an oem while it's apart? If you are a little mechanically inclined it would be a good time to take the turbo home and give it a good cleaning while it's off. Nothing wrong with keeping the cooler as long as it doesn't pop.
 
Reply
Old Jan 19, 2015 | 06:18 PM
  #4  
Sullid01's Avatar
Sullid01
Laughing Gas
15 Year Member
Liked
Loved
Joined: Jan 2010
Posts: 854
Likes: 17
From: Florida
Highly recommend since it is an 06:

new oil cooler
EGR bulletproof cooler
STC fitting
standpipes, dummy plugs
blue spring fuel regulator update
updated turbo feed and drain tube

Most of these are cheap parts, but their is a lot of overlap labor. This should save you all the usual troubles.

New t-stat now is a good idea too
 
Reply
Old Jan 19, 2015 | 07:55 PM
  #5  
diesel_dan's Avatar
diesel_dan
Lead Driver
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 6,950
Likes: 510
From: Foothills, CA
Club FTE Gold Member
What they said ^^^^ plus clean the EGR valve and if you're doing the STC update (highly recommend), it comes with the latest IPR screen, so make sure he puts that in as well.

other side of the coin is for you to start monitoring things like your FICM voltages and making sure your charging/battery system is in fine shape (good batts and cables/connections and minimum 140A alternator).

Pretty dang nice truck after a few gremlins get taken care of...
 
Reply
Old Jan 19, 2015 | 09:30 PM
  #6  
cornstar6207's Avatar
cornstar6207
Junior User
Joined: Mar 2012
Posts: 96
Likes: 8
Don't forget to put some guages in it. A scanguage will work well for you.
 
Reply
Old Jan 23, 2015 | 09:28 AM
  #7  
Phoenixfla's Avatar
Phoenixfla
Fleet Mechanic
Joined: Jul 2006
Posts: 1,513
Likes: 1,252
From: Florida
You may also want to switch to a HD ELC Coolant. The ford gold is widely thought to be the cause of the EGR Cooler and oil cooler plugging.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ajsemtb
6.0L Power Stroke Diesel
7
Mar 16, 2018 09:38 PM
04scurs
6.0L Power Stroke Diesel
10
Mar 19, 2011 05:02 AM
Jbru167
Excursion - King of SUVs
5
Dec 7, 2010 04:24 PM
paulkcbulm
1999 - 2016 Super Duty
18
May 14, 2010 11:43 PM
livenamoment
6.0L Power Stroke Diesel
14
Dec 11, 2007 08:37 AM




All times are GMT -5. The time now is 04:58 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE