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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Frame question

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Old Jan 16, 2015 | 11:59 PM
  #1  
COWBOYBUCK's Avatar
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Frame question

I recently bought a 1991 F150 and I love it. It runs great, average rust in wheel wells and bed, but cab and most of body is solid.
It has a 302, 4x4 works great.
Now the problem, today, when my wife was driving it home, the steering made a cracking noise and it wouldn't turn to the right. So I went out to check it out, as I was backing out of the driveway, I lost all steering. The wheel just spins.
Being in Wisconsin without a heated garage, I had it towed to a mechanic. He called and said the the steering box came loose because the frame is to rusted, he said he would try to fix it, possibly with welding a piece on the frame, however he said welding on a frame is not good.
I admit, I am know frame expert. So here is were I ask for your help.
I can go look at the truck and frame, before he does anything.

Could you please let me know if you think a steering box would do this.

How can I tell how much rust on the frame is too much?

I would really like your input and help.

Thank you.
 
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Old Jan 17, 2015 | 12:24 AM
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Take a photo of the steering box on the frame. Otherwise I'm just gonna say if there is nothing falling appart visually, either your knuckle will be busted, or the worn gear bit the bullet.
 
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Old Jan 17, 2015 | 10:33 AM
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Well it sounds like the box ripped away from the frame due to rust.


You can plate the side of the frame where the box mounts if there's good enough metal to weld to.
 
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Old Jan 17, 2015 | 12:28 PM
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Originally Posted by Puddy
Take a photo of the steering box on the frame. Otherwise I'm just gonna say if there is nothing falling appart visually, either your knuckle will be busted, or the worn gear bit the bullet.
Pictures are worth a thousand words......
 
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Old Jan 17, 2015 | 05:02 PM
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The frame must be pretty bad for that to have happened, cause i'm deep in salt belt country, and i've NEVER seen that happen on these Fords!
 
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Old Jan 18, 2015 | 12:42 PM
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Here are some pictures I took. The frame has surface rust, but doesn't have holes. It looks like someone rigged together the steering box, maybe added a metal plate. The frame has surface rust, like I said, but I picked at it and it is solid.





 
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Old Jan 19, 2015 | 06:05 AM
  #7  
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Looks like someone's already tried plating over it there. Didn't do too good of a job either. And that stack of washers on the bottom bolt is just

I would cut that crap out and redo it. Reminds me of some similar "repairs" that I found after I bought my truck. The PO had welded some really thin metal over a crack in the frame... I was pissed but only because he didn't tell me about it.
 
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Old Jan 19, 2015 | 10:46 PM
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What is the best way to repair it?
 
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Old Jan 23, 2015 | 11:28 AM
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Wow, that is a HACK frame repair if I ever saw one.

I see it was a pow truck too.

I suggets taking the truck to a REAL welder and have him cut that crap off and make a suitable plate
 
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Old Jan 23, 2015 | 06:32 PM
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Originally Posted by Diesel_Brad
Wow, that is a HACK frame repair if I ever saw one.

I see it was a pow truck too.

I suggets taking the truck to a REAL welder and have him cut that crap off and make a suitable plate

I agree With that.
 
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