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Fuel Leak

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Old Nov 30, 2014 | 12:08 AM
  #1  
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Fuel Leak

Alright guys I need help I'm pulling my hair out right now. I've got a 2004 F350 with the 6.0 and yesterday I did the blue spring upgrade kit with the regulator. Well I have a fuel line leaking on the upper filter housing where the back to fuel lines are located. I checked if it was loose and it was not. I can not find anything on the internet, google, here, or an auto parts store with the O-Rings for those two fuel lines. Does anyone have a part number or at least what the techinical name for the line o rings to look them up at a parts store?


Thanks in advance.
 
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Old Nov 30, 2014 | 04:30 AM
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The banjo bolt one takes copper crush washers.
The cover O-ring comes in the filter change kit.
What lines are you having problems with?


Sean
 
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Old Nov 30, 2014 | 06:52 AM
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78fordman
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Sounds like the supply and return lines. There are orings in the adapters threaded in the cover.
 
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Old Nov 30, 2014 | 06:55 AM
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03-04 fuel lines

The 03-04 filter uses screw on fuel lines. Banjo fittings came out in 05.
Ford it seems thought thoes o-rings would never need changeing. I could not find any either. Finaly had to dig into my o-ring assortment and found some that would fit.

Only other option was new lines.
Sorry I had a picture but I can't get it to attach.
 
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Old Nov 30, 2014 | 09:22 AM
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This is so frustrating, it's not a terrible leak but your finger will get wet if you put your finger on it at idle, which it's most likely worse under load. My biggest fear is it causing a lean condition and making a big old kaboom! I'm trying to rush to get this fixed before this coming weekend because I'm taking a 16 hour round trip to get a new race car.
 
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Old Nov 30, 2014 | 09:49 AM
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Originally Posted by MikePacey
This is so frustrating, it's not a terrible leak but your finger will get wet if you put your finger on it at idle, which it's most likely worse under load. My biggest fear is it causing a lean condition and making a big old kaboom! I'm trying to rush to get this fixed before this coming weekend because I'm taking a 16 hour round trip to get a new race car.
It shouldn't get any worse under load as the highest fuel line pressure is at idle. You might try your local hydraulic hose shop to see if the have an oring that will fit.
 
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Old Nov 30, 2014 | 09:56 AM
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Well my question is would anything they have be compatiable with diesel fuel?
 
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Old Nov 30, 2014 | 10:33 AM
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Originally Posted by MikePacey
Well my question is would anything they have be compatiable with diesel fuel?
I'm sure they would have something, just let them know its for a diesel fuel line.
 
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Old Nov 30, 2014 | 10:53 AM
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Most o-rings that I know of are compatible with diesel.
 
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Old Nov 30, 2014 | 04:12 PM
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Buna-n or Vitron O-ring.


EDIT :
Here is a selection guide.

O-Ring Material Selection Guidelines, Information


The rubber ones will tend to swell.

Also when I got my kit from IH the O-rings
for the ends were in it with the other parts.
You did not remove the thread in adaptors
from the housing.

Sean
 
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Old Nov 30, 2014 | 05:34 PM
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Obvious question maybe, but the blue spring kit comes with a bunch of o-rings... did you check if one of those will work? Or did you replace one with a new o-ring from the kit and that's the problem?
 
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Old Dec 1, 2014 | 11:33 AM
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Originally Posted by mattdoc88
Obvious question maybe, but the blue spring kit comes with a bunch of o-rings... did you check if one of those will work? Or did you replace one with a new o-ring from the kit and that's the problem?


When I got the blue spring kit it just came with the nessasary O-rings for just the fuel pressure regulator and the fuel return line. It did not come with extras for the other two lines.
 
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Old Dec 1, 2014 | 05:38 PM
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Can you post a photo of where you have the leak?


Sean
 
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Old Dec 1, 2014 | 08:36 PM
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You can buy the orings separate. Fordparts.com has the blow up pic with part numbers.
 

Last edited by woodlander; Dec 2, 2014 at 10:23 AM. Reason: Adding picture
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