Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Rusty Door Bottom Repair

Thread Tools
 
Search this Thread
 
Old Nov 14, 2014 | 03:56 PM
  #1  
Geeeyejo's Avatar
Geeeyejo
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 133
Likes: 0
From: Keyport, NJ
Rusty Door Bottom Repair

Took a look last week under my passenger door bottom weather strip of my 2003 V10 Excursion and saw a good deal of rust starting - other doors not as bad but had rust as well. Picked up an angle grinder and some POR15 and went to town today. Pulled the weather strip off,

grinded out the rust, dried area thoroughly and painted with POR15. Much better. Gonna put one more coat when this one starts to set, let dry then put back the strip with new fasteners. The weather strip really hides this area and it does see a lot of moisture due to the proximity of the door drains - worth checking out!













 
Reply
Old Nov 14, 2014 | 05:27 PM
  #2  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Good job, but you have to thoroughly coat the inside of the door too or the rust will return.
 
Reply
Old Nov 14, 2014 | 05:56 PM
  #3  
Geeeyejo's Avatar
Geeeyejo
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 133
Likes: 0
From: Keyport, NJ
Originally Posted by housedad
Good job, but you have to thoroughly coat the inside of the door too or the rust will return.
I have a can of Eastwood Rust Convertor - it has an extension tube that allows you to spray inside frames and panels. Figure I will hit the inside of each door by going in through the drain holes. Will do next week once the POR15 is fully dried and cured. It's 100% better already - it appears to have started from the seam down and the POR15 has sealed this very well but I assume there is some rust on the inside as well!
 
Reply
Old Nov 14, 2014 | 06:16 PM
  #4  
Skip1970's Avatar
Skip1970
Hotshot
Joined: Nov 2008
Posts: 15,014
Likes: 35
From: Semper Fi tell I die!
that come out great.
 
Reply
Old Nov 14, 2014 | 07:22 PM
  #5  
abranz's Avatar
abranz
Mountain Pass
15 Year Member
Joined: Dec 2006
Posts: 249
Likes: 0
From: Osburn, ID
Beautiful job but may I suggest one more thing. Take the door panel off and spray the lower third of the door with fluid film, heavily on the bottom. It will really help preventing rust from returning.
 
Reply
Old Nov 14, 2014 | 07:34 PM
  #6  
Geeeyejo's Avatar
Geeeyejo
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 133
Likes: 0
From: Keyport, NJ
What is fluid film?
 
Reply
Old Nov 14, 2014 | 10:43 PM
  #7  
The2003Excursion's Avatar
The2003Excursion
Tuned
Joined: Dec 2013
Posts: 458
Likes: 2
From: The Northwoods, Wisconsin
I did this in the fall myself. It started from the rubber seal holding junk up against he pinch seam. With the POR15 it shouldn't come back. Inside wasn't rusted at all on mine. I actually ground an extra slot in the lower edge to confirm this. Now that it is sealed up, I need to get the rubber back on. It gets filthy all under there and the channel. It has frozen up on me already this year with ice accumulation.

I know some have said to keep the seal off, but I think it will be better with it on now that it is well coated.







I never did do an after yet. Guess I can do that anytime before I put the seals back on.
 
Reply
Old Nov 15, 2014 | 02:41 AM
  #8  
abranz's Avatar
abranz
Mountain Pass
15 Year Member
Joined: Dec 2006
Posts: 249
Likes: 0
From: Osburn, ID
Fluid film is lanolin and I believe it's the best anti rust product available. Comes in bulk or spray cans. Living in areas with salt you won't know how you lived without it.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Nov 17, 2014 | 01:10 AM
  #9  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Originally Posted by abranz
Fluid film is lanolin and I believe it's the best anti rust product available. Comes in bulk or spray cans. Living in areas with salt you won't know how you lived without it.

Sheep wax? Wow.

That stuff is useful for a lot of things. Especially cleaning the hands!
 
Reply
Old Nov 17, 2014 | 07:53 AM
  #10  
exbxtoy's Avatar
exbxtoy
Tuned
Joined: Jan 2014
Posts: 441
Likes: 5
Originally Posted by abranz
Fluid film is lanolin and I believe it's the best anti rust product available. Comes in bulk or spray cans. Living in areas with salt you won't know how you lived without it.
I looked the stuff up on Amazon, not cheap at $13 per can. However, I am looking for anything to cover the bottom of my X as this is it's first winter in Michigan and I want to keep rust at bay.
 
Reply
Old Nov 17, 2014 | 02:00 PM
  #11  
housedad's Avatar
housedad
Cargo Master
20 Year Member
Photogenic
Photoriffic
Joined: Mar 2005
Posts: 2,790
Likes: 24
From: Mount Royal, NJ
Club FTE Gold Member
Originally Posted by exbxtoy
I looked the stuff up on Amazon, not cheap at $13 per can. However, I am looking for anything to cover the bottom of my X as this is it's first winter in Michigan and I want to keep rust at bay.

Eastwood Rubberized Rust Encapsulator Undercoating - Black
 
Reply
Old Nov 18, 2014 | 03:51 PM
  #12  
Apocalypse's Avatar
Apocalypse
Lead Driver
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Nov 2012
Posts: 8,304
Likes: 28
From: Salem, VA
WOW! That is an amazing job! I almost wish mine was rusted so I could try and replicate it
 
Reply
Old Nov 18, 2014 | 09:02 PM
  #13  
Geeeyejo's Avatar
Geeeyejo
Thread Starter
|
Senior User
Joined: Sep 2014
Posts: 133
Likes: 0
From: Keyport, NJ
Originally Posted by exbxtoy
I looked the stuff up on Amazon, not cheap at $13 per can. However, I am looking for anything to cover the bottom of my X as this is it's first winter in Michigan and I want to keep rust at bay.
Did my whole frame and undercarriage about a month ago - POR15 on all surface rust I could reach and Rustoleum rubberized undercoating on everything else under the truck - should be all set for winter now!
 
Reply
Old Nov 18, 2014 | 09:10 PM
  #14  
abranz's Avatar
abranz
Mountain Pass
15 Year Member
Joined: Dec 2006
Posts: 249
Likes: 0
From: Osburn, ID
Originally Posted by exbxtoy
I looked the stuff up on Amazon, not cheap at $13 per can. However, I am looking for anything to cover the bottom of my X as this is it's first winter in Michigan and I want to keep rust at bay.


There's nothing cheep regarding de-icers. They wreak havoc on automobiles, roads, bridges, and the environment. Billions of $ yearly, no joke.
 
Reply
Old Nov 19, 2014 | 06:45 AM
  #15  
1 Excursion camper's Avatar
1 Excursion camper
Cargo Master
Joined: Oct 2006
Posts: 2,097
Likes: 5
From: chicago northwest suburbs
One thing. the rust doesn't`t come from the weatherstrip. it comes from inside the door at the door seam. water and junk collect inside at the bottom of the door. this is what causes the rust, from the inside out! take the door panel off, blow out the bottom of the door and put some POR15 along the lower edge nice and heavy so it seeps down into the seem.


I did mine 5 years ago and they haven`t popped since!
 
Reply



All times are GMT -5. The time now is 04:41 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 10:59:05


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE