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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

6.0 Fuel Pressure Problem

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Old Oct 25, 2014 | 01:23 PM
  #16  
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From: Norlina NC
Originally Posted by mustang_309
When you replaced the fuel pump did you replace just the pump or the entire HFCM?
just the pump... bought a Parker/racor one (supposedly who ford got them from originally)... original one rattled when i pulled it out... new one does not...
 
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Old Oct 25, 2014 | 03:43 PM
  #17  
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Originally Posted by Sparky83
just the pump... bought a Parker/racor one (supposedly who ford got them from originally)... original one rattled when i pulled it out... new one does not...
There is another pressure relief/regulator that is part of the pump itself that limits the fuel pressure to 100 PSI. A question about your fuel gauge sensor, is it remotely located or is it mounted directly to the test port on the fuel filter housing? If it is remotely mounted is the sensor above or below the test port on the fuel filter housing? Im just curious if it is getting air bubbles up near the sensor, if it is that could give you a false low reading.
 
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Old Oct 25, 2014 | 03:49 PM
  #18  
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From: Norlina NC
Originally Posted by mustang_309
There is another pressure relief/regulator that is part of the pump itself that limits the fuel pressure to 100 PSI. A question about your fuel gauge sensor, is it remotely located or is it mounted directly to the test port on the fuel filter housing? If it is remotely mounted is the sensor above or below the test port on the fuel filter housing? Im just curious if it is getting air bubbles up near the sensor, if it is that could give you a false low reading.
use to be directly mounted.. but used brass fittings off point it a different direction... but even when it was directly mounted i had the same issue...
 
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Old Oct 25, 2014 | 04:31 PM
  #19  
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From: Spanaway
Have you had the tank out and looked at the fuel pickup?


Originally Posted by mustang_309
There is another pressure relief/regulator
that is part of the pump itself that limits the fuel pressure to 100 PSI. A question
about your fuel gauge sensor, is it remotely located or is it mounted directly
to the test port on the fuel filter housing? If it is remotely mounted is the sensor
above or below the test port on the fuel filter housing? Im just curious if it is
getting air bubbles up near the sensor, if it is that could give you a false low reading.
Aslo as I understand it that valve also controls the temp of the fuel.
If it too hot then ti bypasses it back to the tank. If that valve is
starting to fail that could be the problem. But I think you need
to maks sure that the tank screen is not plugged up with something.
Maybe even go as far at to blow the lines out after you drop the tank.
There might be some crud sticking in one. Also verify that you don't
have a crushed line.


Sean
 
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Old Oct 25, 2014 | 08:19 PM
  #20  
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From: Norlina NC
Originally Posted by Yahiko
Have you had the tank out and looked at the fuel pickup?




Aslo as I understand it that valve also controls the temp of the fuel.
If it too hot then ti bypasses it back to the tank. If that valve is
starting to fail that could be the problem. But I think you need
to maks sure that the tank screen is not plugged up with something.
Maybe even go as far at to blow the lines out after you drop the tank.
There might be some crud sticking in one. Also verify that you don't
have a crushed line.


Sean
Originally Posted by Sparky83
yup.. sure have... even pulled the tank thinking the pickup was being blocked... did find some trash in the tank but not enough to account for loss of pressure...
already asked and answered on the tank..


wheres the regulator your talking about on the hfcm? the only one ive always and only heard about was up on the upper fuel filter..
 
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Old Oct 25, 2014 | 09:44 PM
  #21  
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Originally Posted by Sparky83
already asked and answered on the tank..


wheres the regulator your talking about on the hfcm? the only one ive always and only heard about was up on the upper fuel filter..
The other regulator is part of the pump itself, there is a recirculation/by-pass valve in the HFCM that according to temperature either routes the fuel returning from the regulator in the secondary fuel filter housing to the fuel tank or to the filter side of the HFCM, this valve is part of the HFCM and not the pump itself.
 
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Old Oct 25, 2014 | 09:49 PM
  #22  
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From: Norlina NC
so guessing that ones not a "serviceable" item?
 
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Old Oct 25, 2014 | 10:19 PM
  #23  
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Originally Posted by Sparky83
so guessing that ones not a "serviceable" item?
<br />
I would say no because it is part of the pump and the other one wouldn't cause what you are experiencing because its on the return line to the tank.
 
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Old Oct 25, 2014 | 10:28 PM
  #24  
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From: Norlina NC
weird part to me is its intermittent... most days it sits right on 60 at idle (been told with the BSM it should be 64-65 at idle.. cruise more 60-63).. but then theres other days ill crank it up and it drops to 40-43.. and sits there like its running in bypass or something.. main gauge is electrical.. but ive had it do it when i had the mechanical hooked up for a couple days too in order to confirm both were reading the same. recently i had to pull the electrical one.. think the gauge itself went bad internally there.. but doesnt explain the mechanical one..
 
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Old Oct 25, 2014 | 11:15 PM
  #25  
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Is it possible that the suction fuel line at the tank is not fully seated and possibly sucking air?
 
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Old Jan 17, 2023 | 05:46 PM
  #26  
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Resolution

By chance was a resolution found for this issue?
 
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Old Jan 17, 2023 | 08:56 PM
  #27  
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From: Norlina NC
Originally Posted by Freedom/Diesel
By chance was a resolution found for this issue?
i ended up installing a regulated return by driven diesel. I got tired of dealing with the factory regulator springs. They were my problem.
 
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