Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

cab bushing puller tool?

Thread Tools
 
Search this Thread
 
Old Sep 23, 2014 | 12:50 PM
  #1  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
cab bushing puller tool?

Does anyone have a writeup with pics of their cab bushing puller tool? I've searched and read but haven't come up with anything really solid and I'm looking to do these bushings soon but my truck is my DD right now so I need to be prepared and able to knock this job out pretty quick.
 
Reply
Old Sep 23, 2014 | 01:17 PM
  #2  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,375
Likes: 604
From: evansville in
6" long piece of 3" exh pipe with a length of 7/16 all thread,nut,washer and a heavy piece of material with a hole to be the back stop.thread the all thread from bottom and use the but to pull the lower parts down and out ..
Check that rad support.the rust up front can make for a mess getting it apart up there
 
Reply
Old Sep 23, 2014 | 01:27 PM
  #3  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
I've already done the rad support I cut it all out and replaced the mount bracket and all. Now it's on to the 4 that actually support the cab, which everything I've read says it's a terrible job, if I go back with energy suspension bushings do I need some kind of sleeves for the bolts? I priced everything through lmc and came up almost 300 dollars where energy suspension is 60ish
 
Reply
Old Sep 23, 2014 | 01:29 PM
  #4  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
And if I'm reading what your saying right I need to remove the bolt from the top, then run the all thread up into the nut piece from the bottom then pull down is that correct?
 
Reply
Old Sep 23, 2014 | 02:03 PM
  #5  
LeoJr's Avatar
LeoJr
Cargo Master
15 Year Member
Joined: Nov 2006
Posts: 2,171
Likes: 20
From: Denton, TX
Originally Posted by 1994F2507.3L
And if I'm reading what your saying right I need to remove the bolt from the top, then run the all thread up into the nut piece from the bottom then pull down is that correct?
Yes, but that pulling is going to be long and hard. Some suggest running that bolt through a chain, attach the other end of the chain to the frame of the floor jack, and lift the truck, pulling them apart.

I think it is easier to pull them into a pipe of some sort. I didn't have pipe large enough so I had to flare mine out.

But the notch, or legs, help on the rear driver's side bushing. It's sorta buried, and you will have to remove the rock plate and loosen the tank.

The threaded rod bolts into the bottom, the legs get pushed to the frame, the double nut lets me hold the threaded rod from spinning, the long barrel nut is what applies the tension.

When they eventually come apart, cut just the flared part off so next time is easier. But no more as these have to sleeve into themselves.

You may want to loosen your fronts again as I found it is easier to jack up one whole side, replace the bushings, set it down with the bolts all loose, then do the other side.

The whole cab is loose so don't slide the cab off the frame or into the bed.


 
Reply
Old Sep 23, 2014 | 03:20 PM
  #6  
quesey's Avatar
quesey
Laughing Gas
15 Year Member
Photogenic
Liked
Loved
Joined: Aug 2006
Posts: 1,249
Likes: 10
From: oklahoma
I always just put a long bolt back into the bushing and drive it out with a hammer. From the top
 
Reply
Old Sep 23, 2014 | 04:06 PM
  #7  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 75
From: Gilbert, PA
Originally Posted by 1994F2507.3L
Does anyone have a writeup with pics of their cab bushing puller tool? I've searched and read but haven't come up with anything really solid and I'm looking to do these bushings soon but my truck is my DD right now so I need to be prepared and able to knock this job out pretty quick.
You must have looked REAL hard....
https://www.ford-trucks.com/forums/1...find-them.html
 
Reply
Old Sep 23, 2014 | 04:52 PM
  #8  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
That thread was defiantly not on the top when I started lookingetting this morning lol and doesn't even come up when I search cab bushings on my phone at least not in the first 20 or so links
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-1

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-2

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-3

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-4

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-5

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-6

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
story-7

Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

 Joe Kucinski
story-8

Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

 Michael S. Palmer
story-9

The Best F-150 Deal of Every Trim Level (XL through Raptor)

 Joe Kucinski
Old Sep 23, 2014 | 05:45 PM
  #9  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,375
Likes: 604
From: evansville in
It was not a terrible job on the cab.those 4 could be done in a few hrs since you have already got the hard part done previously.
 
Reply
Old Sep 23, 2014 | 08:55 PM
  #10  
OldWoodsDiesel's Avatar
OldWoodsDiesel
Posting Guru
Joined: Oct 2011
Posts: 1,647
Likes: 1
From: Exton, PA
Not sure how much rust the OP or everyone else had in their rig at time of pulling, but I just took mine off after having lifted the cab clear of the frame. Half of the 6 bolts broke off by just by wrenching on it - to give you an idea of the level of rust I'm dealing with. Not the worst I've seen, but significant.

Anyway, after lifting the cab free, I tried beating and prying from every direction. The shop manual is comically unhelpful, and I didn't see the home-made puller method.

...so I gave up and cut those suckers out from the top. I basically separated the flat part of the upper metal piece from the sleeve that goes down inside the rubber. The bottom just fell out at that point. Let me know if you want pics.

I need to fab up some new sleeves and top and bottom plates now for the energy suspension bushings I have, but that shouldn't be bad.
 
Reply
Old Sep 24, 2014 | 04:41 AM
  #11  
Diesel_Brad's Avatar
Diesel_Brad
Fleet Owner
15 Year Member
Photogenic
Liked
Loved
Joined: May 2009
Posts: 21,437
Likes: 75
From: Gilbert, PA
Originally Posted by 1994F2507.3L
That thread was defiantly not on the top when I started lookingetting this morning lol and doesn't even come up when I search cab bushings on my phone at least not in the first 20 or so links
That thread has been on the 1st page page for about a week now
 
Reply
Old Sep 25, 2014 | 07:45 PM
  #12  
LeoJr's Avatar
LeoJr
Cargo Master
15 Year Member
Joined: Nov 2006
Posts: 2,171
Likes: 20
From: Denton, TX
Originally Posted by OldWoodsDiesel
Not sure how much rust the OP or everyone else had in their rig at time of pulling
My truck is virtually rust free, but the very front bolts at the radiator support were rusted about a third of the way at places. The design makes a cup that holds water around the bolt. These bolts didn't snap as the threads were that rust free.

I suggest having front bolts in hand or at least located if you have much rust on your truck already.

Good luck!
 
Reply
Old Sep 30, 2014 | 02:50 PM
  #13  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
well ive made it through the first three cab bushings, took about an hour, i haven't done the drivers side rear yet (the one with the fuel tank in the way) i used the big floor jack with the chain and the bolt method. two of the bolts are ruined, so ill be making a trip to fastenal after this class is over. Also, the drivers side retainer and top sleeve were a little damaged (both front and rear) im going to try and just flatten them back out. I'm not sure how the damage happened but i do have to believe that this truck may have been in an accident at one point or another.

I called ford to try and get bolts and retainers. the front bolt is discontinued. the retainers are discontinued. and the rear bolts are on indefinite backorder. just a heads up for anyone who thought about trying to get those parts from ford.
 
Reply
Old Sep 30, 2014 | 08:17 PM
  #14  
LeoJr's Avatar
LeoJr
Cargo Master
15 Year Member
Joined: Nov 2006
Posts: 2,171
Likes: 20
From: Denton, TX
Let us know if the driver side front tank being in the way is an issue. I may be able to give you a few shortcuts.
 
Reply
Old Oct 1, 2014 | 05:38 AM
  #15  
1994F2507.3L's Avatar
1994F2507.3L
Thread Starter
|
Cargo Master
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 2,227
Likes: 149
From: Higginsville, MO
I'm all ears for some shortcuts. I'd rather not move that fuel tank if I could get away with it.
 
Reply



All times are GMT -5. The time now is 01:30 AM.

story-0
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-1
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-2
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-3
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-4
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-5
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-6
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE
story-7
Ford Super Duty: 5 Things Owners LOVE, 5 Things They LOATHE!

Slideshow: Ranking the 5 things owners love about their Super Duty and 5 things they don't

By Joe Kucinski | 2026-04-29 16:36:49


VIEW MORE
story-8
Every 2026 Ford Truck Engine RANKED from WORST to FIRST!

Slideshow: Ranking all 12 Ford truck engines available in 2026.

By Michael S. Palmer | 2026-04-22 13:32:20


VIEW MORE
story-9
The Best F-150 Deal of Every Trim Level (XL through Raptor)

Slideshow: The best Ford F-150 deal for every trim level (XL through Raptor)

By Joe Kucinski | 2026-04-21 15:59:01


VIEW MORE