Notices
1968-Present E-Series Van/Cutaway/Chassis Econolines. E150, E250, E350, E450 and E550

Brake hard-line replacement

Thread Tools
 
Search this Thread
 
Old Sep 22, 2014 | 09:28 PM
  #1  
meangreen92's Avatar
meangreen92
Thread Starter
|
Logistics Pro
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2005
Posts: 4,217
Likes: 154
Brake hard-line replacement

Howdy. My buddy just got a 1996 E150 (standard wheelbase I guess) and it sounds like it's going to need new hard-lines for the braking system.
I searched and found one thread here, which shed some light.

Is there anything special I need to know?

I haven't looked at it yet, but I imagine we'll just get universal line segments, with the flares and nuts already there, and bend to fit.

Thanks.
 
Reply
Old Sep 23, 2014 | 07:21 AM
  #2  
Wildman25's Avatar
Wildman25
Laughing Gas
Joined: Apr 2014
Posts: 1,100
Likes: 8
You could go with the 'pre-made' brake lines

Quick search found this link-

https://www.ford-trucks.com/forums/9...rake-line.html

Good link, with pictures too.

Me, I've been that route before, Now, I get a roll (25ft) of coated 3/16" steel line, bag of 10 short 3/16" x 3/8" hollow nuts, and make my own lines.

Cost = coated line is about $1 /ft, nuts are less than $9 for 10.
Compare that to pre-made line.

Replace everything, from master cylinder, and all soft lines too, and at the age of that van (18 years old) I would also replace the wheel cylinders.
In other words, replace everything at once, and trouble free for years to come.

Is this over kill, Yes, it's a full days job, and with everything getting replaced, and one time bleeding the system, your done with any additional leaks, or problems.

Just make sure you double flair all fittings, that is a must.

This link shows the "new" Napa flaring tool -
https://www.ford-trucks.com/forums/1...eplacment.html
 
Reply
Old Sep 23, 2014 | 07:00 PM
  #3  
meangreen92's Avatar
meangreen92
Thread Starter
|
Logistics Pro
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2005
Posts: 4,217
Likes: 154
Originally Posted by Wildman25
You could go with the 'pre-made' brake lines

Quick search found this link-

https://www.ford-trucks.com/forums/9...rake-line.html

Good link, with pictures too.

I get a roll (25ft) of coated 3/16" steel line, bag of 10 short 3/16" x 3/8" hollow nuts, and make my own lines.

Cost = coated line is about $1 /ft, nuts are less than $9 for 10.
Compare that to pre-made line.

This link shows the "new" Napa flaring tool -
https://www.ford-trucks.com/forums/1...eplacment.html
Thanks Wildman25!
Perfect links. I swear I searched "brake lines" on this site and found one relevant thread from a few years ago, but not the one from one month ago...

It probably would be better to just get a roll of tubing and the hollow nuts, and "rent" the flaring tool from the McParts store.

I did mention the flexible rubber lines to the owner, and will mention the wheel cylinders.

I'm definitely all for bleeding it one time only.
 
Reply
Old Sep 24, 2014 | 05:31 PM
  #4  
maples01's Avatar
maples01
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: May 2004
Posts: 5,015
Likes: 131
From: Maryville
My 40 year old van has good steel, the rubber, that was the problem, it wouldn't allow the rear the required pressure for braking, it was seized to the line nut too, wound uip destroying it, had to cut the steel line and reflare it to attach my new rubber.
 
Reply
Old Oct 15, 2014 | 04:30 PM
  #5  
meangreen92's Avatar
meangreen92
Thread Starter
|
Logistics Pro
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2005
Posts: 4,217
Likes: 154
OK, I got the line and the fittings, he brought the van over, I got under it, and found ABS! 4 Wheel ABS!!! It's a '96 Tradewinds conversion.

I googled it, and decided that I'd better leave it alone, as I don't have a scan tool for the ABS module, and I've never had or worked on ABS or even an OBD2 vehicle.

Am I right to chicken out on this job?

It sounds like if air gets in that ABS module, that it won't let any fluid through, hence no brakes. So it would have to be towed to a shop to bleed out the ABS properly?
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Krindgen
1997 - 2003 F150
4
May 23, 2011 05:58 PM
64F260
1961 - 1966 F-100 & Larger F-Series Trucks
13
Mar 5, 2007 10:24 AM
G2IC_Wraith
1983 - 2012 Ranger & B-Series
15
Oct 3, 2006 04:47 PM
army_guy25
1967 - 1972 F-100 & Larger F-Series Trucks
11
Aug 30, 2006 05:44 PM
WoodN1_76
1973 - 1979 F-100 & Larger F-Series Trucks
24
Jun 23, 2003 09:18 PM




All times are GMT -5. The time now is 10:47 PM.

story-0
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-1
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-2
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-3
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-4
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-5
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-6
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-7
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-8
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-9
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE