Notices
2004 - 2008 F150 2004, 2005, 2006, 2007 and 2008 Ford F150's with 5.4 V8, 4.6 V8 engine
Sponsored by:
Sponsored by:

REAR AXLE QUESTION!!

Thread Tools
 
Search this Thread
 
Old Jul 10, 2014 | 02:39 PM
  #1  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
REAR AXLE QUESTION!!

I have an 05, f150, 4x4, 5.4l, 122K miles

Stock rear axle is a V953 J, 9.75 ring gear, 3:73 ratio, limited slip

This rear axle needs to be rebuilt for $1100.00 or I can get an

S923 (?) (couldn't read letter) 9.75 rg, 3:73 ratio, lim. slip axle for $100.00. Either 2000 or 2001 year

Question is, will it work correctly on my truck? Any comments or suggestions?
 
Reply
Old Jul 10, 2014 | 03:29 PM
  #2  
ojai150's Avatar
ojai150
More Turbo
15 Year Member
Joined: Jan 2008
Posts: 538
Likes: 24
From: Ojai California
Originally Posted by Ranger Bob
I have an 05, f150, 4x4, 5.4l, 122K miles

Stock rear axle is a V953 J, 9.75 ring gear, 3:73 ratio, limited slip

This rear axle needs to be rebuilt for $1100.00 or I can get an

S923 (?) (couldn't read letter) 9.75 rg, 3:73 ratio, lim. slip axle for $100.00. Either 2000 or 2001 year

Question is, will it work correctly on my truck? Any comments or suggestions?
Any salvage yard should have an interchange book that will answer your question , but Im sure there are some here that know
 
Reply
Old Jul 10, 2014 | 03:46 PM
  #3  
MCDavis's Avatar
MCDavis
Hotshot
Joined: Sep 2010
Posts: 10,459
Likes: 10
From: RVA
Originally Posted by Ranger Bob
I have an 05, f150, 4x4, 5.4l, 122K miles

Stock rear axle is a V953 J, 9.75 ring gear, 3:73 ratio, limited slip

This rear axle needs to be rebuilt for $1100.00 or I can get an

S923 (?) (couldn't read letter) 9.75 rg, 3:73 ratio, lim. slip axle for $100.00. Either 2000 or 2001 year

Question is, will it work correctly on my truck? Any comments or suggestions?
Axle tubes, or the entire assembly with ring gear etc?
One thing to consider, the axle shafts themselves on 97-2003 model year trucks are 5 lugs. 2004+ is 6 lug. You could change out the shafts, but I think you'd be better off with an entire assembly from 04+
 
Reply
Old Jul 10, 2014 | 04:12 PM
  #4  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
ojai150, I didn't know that about the interchange book thanx

MCDavis, After looking closely at my axle, I agree with you about getting one from my year group. Aside from the $$$ savings, the appeal was the easy "off with the old and on with the new" and done!

If I was a little more brave I would rebuild my axle but I've never done it or seen it done. I can do almost anything I decide to do with a manual at my side. I can't seem to find any good manuals or how to books for ford differentials. Most have a lot of vague info., more for the differential tech.
 
Reply
Old Jul 11, 2014 | 08:57 AM
  #5  
1saxman's Avatar
1saxman
Fleet Mechanic
Liked
Joined: Jan 2007
Posts: 1,293
Likes: 18
Setting up a ring and pinion is an art which requires knowledge and experience. BTW, what happened to the rear in the first place?
 
Reply
Old Jul 12, 2014 | 03:14 PM
  #6  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
1saxman: I agree. If it needs a rebuild I will leave it to the pros or just do an axle assembly swap.

As to whats wrong with it: I bought it from my brother (1st owner) @105k miles. It had been making noise for 50k miles (his estimate). Sort of a grinding noise but not really.

When I bought it I removed diff. cover and inspected the oil. He didn't remember ever changing it. It was dark and had metallic residue, very similar to metallic paint, in the oil. I also inspected the gears and the inner and axle shaft bearings for wear and play. Everything seemed fine. I closed it up refilled the diff. and have been removing the cover about every 5k miles for check up. No noticeable change until today @ 122k miles! I haven't removed the cover but have discovered the left axle shaft bearing has very slight movement. I have ordered the new axle shaft kit and will replace it next week.
 
Reply
Old Jul 12, 2014 | 03:23 PM
  #7  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
I can do the axle bearing and/or axle shaft replacement without removing the spider gears and getting into the limited slip clutch springs (pain in the donkey). Also won't need to mess with preload and crush sleeves and back lash. That stuff is what makes me sweat!!

Hope the bearing is the cause of the noise but find it hard to believe it took 65k miles to finally get loose!

Any thoughts?
 
Reply
Old Jul 12, 2014 | 03:38 PM
  #8  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
does anyone have ideas about a homemade tool/jig to insert through spider gears and housing so they don't accidentally get spun out when the pinion shaft is removed? I was thinking of a short piece of wood dowel for each gear with something flat on one end so it can't slide all the way through. The right wheel will be on the ground so it will not turn. In theory, the left axle should come straight out and slide straight back in. Ha Ha Ha!
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-1

Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-2

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-3

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-4

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-5

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-6

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-7

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-8

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-9

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
Old Jul 12, 2014 | 10:31 PM
  #9  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
spider gears will not move when you pull the pin to get clearance to pull the c-clip to remove one half axle shaft. The gears should be a little "snug" and not fall out.
 
Reply
Old Jul 13, 2014 | 04:49 AM
  #10  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
ok thanx steve


should I do both sides or just wait for the right side to go bad?
 
Reply
Old Jul 13, 2014 | 06:00 PM
  #11  
ojai150's Avatar
ojai150
More Turbo
15 Year Member
Joined: Jan 2008
Posts: 538
Likes: 24
From: Ojai California
Originally Posted by Ranger Bob
ok thanx steve


should I do both sides or just wait for the right side to go bad?
I had an axle seal on one of my axles start leaking about a year and a half ago, at 90,000 seal don't usually leak for no reason, so I bought 2 new seals , and two new axle bearings, put it on stands, pulled the cover off ,(with a large drain pan underneath ,) removed both tires , removed both calipers and ties them up out of the way , removed the rotors ,(make sure the Ebrake is off) removed the spider pin bolt , slid out the spider bolt , removed both C clips , ( you may have to push in on the axles to get these off , pull out axles ,(you may need a slide hammer) , pull out seals , (mine were really in there) , pull out bearings , (they are a friction fit) ,
Reverse order , (I had to sandcloth inside of housing and bearing to get it back in one side ) Use a bearing and seal installer of the correct size to tap in ,...put in axles , put C clips , re install spiders and pin (this is kind of tricky , don't give up ,... Put trans in neutral , have someone turn driveshaft while you watch gears and listen , if all seems good , install rotors , install calipers , this is a good time fro brake maintenance if needed , put on wheels , put on cover with new silicone sealant , pull out fill plug , fill until you can touch with tip of little finger , put in plug , let down , and drive it ,.....
 
Reply
Old Jul 13, 2014 | 06:02 PM
  #12  
ojai150's Avatar
ojai150
More Turbo
15 Year Member
Joined: Jan 2008
Posts: 538
Likes: 24
From: Ojai California
Originally Posted by Ranger Bob
does anyone have ideas about a homemade tool/jig to insert through spider gears and housing so they don't accidentally get spun out when the pinion shaft is removed? I was thinking of a short piece of wood dowel for each gear with something flat on one end so it can't slide all the way through. The right wheel will be on the ground so it will not turn. In theory, the left axle should come straight out and slide straight back in. Ha Ha Ha!
Why are you afraid of the spiders coming out ?? not a big deal ,..
 
Reply
Old Jul 13, 2014 | 08:50 PM
  #13  
Ranger Bob's Avatar
Ranger Bob
Thread Starter
|
Senior User
Joined: Jun 2012
Posts: 153
Likes: 1
mine is a limited slip. each inside end of the axles have a series of friction disks and plates then a spring plate then the axle gear. If the spider gears come out, it's my understanding, it's a real pain to compress both springs enough to feed the spiders in and have enough room to slide the conical washers into place. I've read it many times.

is yours the 9.75 with limited slip?

Also, my first post of this thread mentioned the $1100 rebuild, does that sound fair for this axle assembly??
 
Reply
Old Jul 13, 2014 | 09:35 PM
  #14  
steve(ill)'s Avatar
steve(ill)
Hotshot
20 Year Member
Joined: Jul 2005
Posts: 11,931
Likes: 180
I did my old 2002 with a 9.75 LS unit twice in 245K miles... The gears don't move unless you turn the drive shaft or axle shafts during removal. Small movement back and forth may be needed to get the pin back in the gears... just don't turn it a full revolution.
 
Reply
Old Jul 13, 2014 | 11:20 PM
  #15  
ojai150's Avatar
ojai150
More Turbo
15 Year Member
Joined: Jan 2008
Posts: 538
Likes: 24
From: Ojai California
Originally Posted by Ranger Bob
mine is a limited slip. each inside end of the axles have a series of friction disks and plates then a spring plate then the axle gear. If the spider gears come out, it's my understanding, it's a real pain to compress both springs enough to feed the spiders in and have enough room to slide the conical washers into place. I've read it many times.

is yours the 9.75 with limited slip?

Also, my first post of this thread mentioned the $1100 rebuild, does that sound fair for this axle assembly??
For me , I would see what you can get a complete assembly out of a salvage for , and just swap it out , you should be able to pull cover and inspect before buying .
 
Reply



All times are GMT -5. The time now is 01:03 AM.

story-0
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-02 21:45:57


VIEW MORE
story-1
Rezvani's Latest Post-Apocalytic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-05-30 18:33:59


VIEW MORE
story-2
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-3
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-4
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-5
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-6
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-7
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-8
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-9
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE