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I'm and thinking about doing an EGR delete on my 04 f250 6.0L but I'm courious as to what all is involved in doing it and what does it cost and anything I need to know after doing it?
If you're a slow guy like myself, and run into minor troubles I would figure 10 hours for the delete.
And one tip for you: when you install the new up-pipe, do not tighten the bolts on the bottom that bolt it to manifold before installing turbo. Leave those bolts for the last. It can save you some headache getting the turbo to sit properly.
On edit: 10 hours was accumulated hours done over several evenings. If you can stick with it, it may well be less time.
Just me but I can't imagine going through all the trouble of deleting the EGR unless there is a problem. Especially if your 04 has the round EGR cooler that has been almost trouble free from what I have seen.
Watch some of the Youtube videos from SrMasterTech and
DieselTechRon.The hints and tips really made the turbo removal
very easy. Also SrMasterTech has a good list of tools video.