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Old May 20, 2014 | 07:06 PM
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No start!!!

Fired the truck up this morning just fine, idled for 10seconds and shut down. Now no start. Building 0 ICP!!! Swapped IPR, checked voltage to IPR (12.2v), ICP sensor showed signs of oil, cleaned connector. Already have a call in to Terminator to discuss further. Just wondering if I am missing anything here. Ideas?
 
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Old May 20, 2014 | 07:07 PM
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Forgot to mention... Oil pressure does come up, ruling out lpop.
 
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Old May 20, 2014 | 07:09 PM
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Engine oil full? HPOP reservoir full to within an inch of the top? Will it start with the ICP unplugged? Voltage to the positive pin of the IPR should always be the same as system voltage, the PCM controls the ground side of it.
 
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Old May 20, 2014 | 07:11 PM
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Are you reading the ICP with a scan tool, or do you have a gauge installed?
 
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Old May 20, 2014 | 07:19 PM
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Engine oil full, haven't checked hpop yet (thanks for the reminder). ICP checked with snap on scan tool, could put it on AE too if I need to. Battery voltage was 11.7v after a couple cranks, positive pin on IPR was what I measured. Not sure how or if you can check the "pulse" side of the IPR connector. Haven't tried with ICP disconnected. That would just put it in "limp mode" though, shouldn't affect 0 pressure issue.
 
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Old May 20, 2014 | 07:28 PM
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If the sensor is toast but not shorted or open, it's possible the PCM may not realize the sensor is bad and still trust the reading rather than using inferred values. If that's the case, the PCM will never send a fuel delivery command signal to the IDM. Granted it isn't likely, but it's possible. If you can log ICP, IPR duty cycle, injector pulse width, RPM and voltage while cranking it might shed some light on it. Were there any codes present? You replaced the IPR with a known good part, right?
 
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Old May 20, 2014 | 07:31 PM
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IPR came off a new running motor (swapped for dual pumps). I need to put it on a charger now, then I could get some better readings with AE. I don't remember IPR replacement taking much "purging" to get it to fire, but possible?
 
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Old May 20, 2014 | 07:33 PM
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Soft codes were intake air heater voltage low (AIH delete) and fuel level sender fault (gauge will fault occasionally), fuel pressure builds up fine.
 
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Old May 20, 2014 | 07:34 PM
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When I last changed mine, it didn't take much cranking to get it to fire, but I didn't have it out for more than about 10 seconds or so.
 
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Old May 20, 2014 | 08:39 PM
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Hpop res. is full about 1/2 inch from top... My IPR was only out for about 10 seconds too.

Unplugged ICP, no change. Still waiting to grab AE data.

Hpop failure??
 
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Old May 20, 2014 | 08:45 PM
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It could be an HPOP failure, but that's truly pretty rare. It could be a blown injector o-ring, too. If you have a mechanical gauge, some extra STC fittings and a cap, you can pop the HPO lines off the heads, plug one line and put the gauge in the other line. Then just crank it over and see what the pump is actually putting out.
 
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Old May 20, 2014 | 09:18 PM
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Heck to confirm 0 psi hpop, just pull the line off the head and see if it squirts when you crank it. 0 won't squirt. ICP unplugged should command 2100 psi or so, that will squirt plenty.

Just to cover all the bases, how are the fuses?

Good luck Chris!
 
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Old May 20, 2014 | 10:08 PM
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I thought electrical too David... Just not sure what fuses to check. Joey suggested pulling the pump and " bench testing" it. I like the idea of pulling the line off the head.
 
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Old May 21, 2014 | 02:07 AM
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I would also check that the HPOP gear bolt is on and tight, if it's slipping it wont build pressure.
 
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Old May 21, 2014 | 08:27 AM
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Don't get too extracted by other stuff... it sounds like oil, for whatever reason. Grab your AE and use that last link in my signature.
 
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