Notices
1980 - 1986 Bullnose F100, F150 & Larger F-Series Trucks Discuss the Early Eighties Bullnose Ford Truck

Techniques for Soldering Wire

Thread Tools
 
Search this Thread
 
Old Mar 17, 2014 | 08:20 AM
  #16  
Franklin2's Avatar
Franklin2
Moderator
25 Year Member
Photogenic
Community Builder
Community Influencer
Joined: Jan 2001
Posts: 56,977
Likes: 2,733
From: Virginia
Club FTE Gold Member
You do need the regular lead solder, it flows better and at a lower temperature. I looked online at radioshack, it looks like a lot of the stores do not stock it, but they can order it free to the store shipping. No wonder they are going down the tubes and closing stores.
 
Reply
Old Mar 17, 2014 | 11:23 AM
  #17  
GLR's Avatar
GLR
FTE Legend
20 Year Member
Liked
Loved
Community Favorite
Joined: Sep 2003
Posts: 53,939
Likes: 2,382
From: NY and VA
Club FTE Gold Member
Originally Posted by maytag906
I always use a good FLUX too, even with rosin core, which I believe is supposed to have the flux with it.
You want to use rosin core solder. Acid core flows a little better but, does CORRODE the copper.
 
Reply
Old Mar 17, 2014 | 07:00 PM
  #18  
bruno2's Avatar
bruno2
Thread Starter
|
Postmaster
Joined: Nov 2009
Posts: 4,575
Likes: 5
From: Broken Arrow , OK
I am using a .062 diameter solder spool. I need to look and get some smaller stuff.
 
Reply
Old Mar 17, 2014 | 07:59 PM
  #19  
Hardtruckisthebest's Avatar
Hardtruckisthebest
Freshman User
Joined: Oct 2013
Posts: 46
Likes: 0
I've soldered probably 30+ joints on my truck restoration. Here's how I do it:

I use "fine electrical solder" IE not the stuff for sweating plumbing

I strip 1/2" of the jacket away. Then you want to twist the strands that stick out between your fingers so that each wire is ridgid and not all frayed everywhere.

Slip 1" of shrinktube on there

Then you do the aforementioned "X" method, cross the two wires and twist them together

With your hot soldering gun, I dip the tip into this (slovak word= kolofonia) basically it's this .........hard paste ***** that if you were a violin player, you run the violin bow through it to keep it from sliding on the violin strings.. Anyway just use some kind of flux, I dont know the english words to describe the stuff I was taught to use.

And just make sure you don't get a cold joint when you're soldering.

SOMETIMES if the solder hardens kind of .. funky, I take a tiny little file and file away the sharp points or edges, so they dont poke through the heatshrink and cause problems.




I only ever use the X method when soldering wires.
 
Reply
Old Mar 17, 2014 | 10:18 PM
  #20  
ctubutis's Avatar
ctubutis
Moderator
15 Year Member
Liked
Loved
Community Favorite
Joined: Nov 2007
Posts: 22,415
Likes: 92
From: Denver Metro Area, CO
Club FTE Gold Member
I use only electronic-grade solder when doing electrical work, not sure I've ever heard of flux-core solder for this kind of work (although it may exist and I've just never used it).

Bruno - you are discovering why I now mostly use the gun; the iron is great for working on printed circuit boards but can be slow on wire connections.
 
Reply
Old Mar 17, 2014 | 10:38 PM
  #21  
Gary Lewis's Avatar
Gary Lewis
FTE Legend
15 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jul 2010
Posts: 32,875
Likes: 48
From: Northeast, OK
Most electrical solder is flux-core, and the flux is rosin. Acid-core, another form of flux-core solder, should never be used on electrical components or connections as the acid can eat the connections up over time. They do make a solid solder but it requires rosin to be added to the mix as you solder and that makes the whole operation more difficult.
 
Reply
Old Mar 17, 2014 | 11:15 PM
  #22  
Hardtruckisthebest's Avatar
Hardtruckisthebest
Freshman User
Joined: Oct 2013
Posts: 46
Likes: 0
Originally Posted by Gary Lewis
Most electrical solder is flux-core, and the flux is rosin. Acid-core, another form of flux-core solder, should never be used on electrical components or connections as the acid can eat the connections up over time. They do make a solid solder but it requires rosin to be added to the mix as you solder and that makes the whole operation more difficult.

Yeah I'm sure you're right, like I said I use this other stuff that they used in the old days. I tried to google my slovak word for it and came up with this, this is exactly what my dad taught me to use, he's been doing electronics stuff since the 60's.

http://en.wikipedia.org/wiki/Rosin
edit/ ah yea I just read the rest of your post.. yeah I just add the rosin first and then use solder and I always had success. Ive never had the chance to try the solder with the stuff already present in it
 
Reply
Old Mar 17, 2014 | 11:38 PM
  #23  
Brad from Oz's Avatar
Brad from Oz
Elder User
Joined: Sep 2013
Posts: 551
Likes: 0
Originally Posted by Archion
This is the old milspec that I had to learn back in the day, it might help some.

http://www.electromet.com/documents/milstd2000a.pdf
I had a look on assistdocs and noticed all these soldering specs and the handbook were sold

Anyway, Bruno you may find the handbook more helpful, here it is;

http://docimages.assistdocs.com/wate...F59391A6A8.pdf
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-1

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-2

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-3

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-4

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
story-5

2026 Shelby F-150 Off-Road: Better Than a Raptor R?

 Brett Foote
story-6

2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

 Michael S. Palmer
story-7

10 Most Surprising 2026 Ford Truck Features!

 Joe Kucinski
story-8

Top 10 Ford Trucks Coming to Mecum Indy 2026

 Brett Foote
story-9

5 Best / 5 Worst Ford Truck Wheels of All Time

 Joe Kucinski
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
housedad
Electrical Systems/Wiring
4
Sep 24, 2012 08:36 AM
Byram
1999 - 2016 Super Duty
29
Nov 25, 2010 01:12 AM
wyldstallyn73
Garage & Workshop
10
Nov 24, 2004 04:14 AM
Greywolf
Garage & Workshop
15
Oct 8, 2004 10:36 AM
golfboy17
Explorer, Sport Trac, Mountaineer & Aviator
4
Nov 9, 2003 04:56 PM




All times are GMT -5. The time now is 08:04 PM.

story-0
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-1
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-2
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-3
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-4
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE
story-5
2026 Shelby F-150 Off-Road: Better Than a Raptor R?

Slideshow: first look at the 810 hp 2026 Shelby F-150 Off-Road!

By Brett Foote | 2026-05-12 12:50:07


VIEW MORE
story-6
2027 Super Duty Carhartt Package First Look: 12 Things You NEED to Know!

Slideshow: Everything You Need to Know about the 2027 Super Duty Carhartt Package!

By Michael S. Palmer | 2026-05-07 17:51:06


VIEW MORE
story-7
10 Most Surprising 2026 Ford Truck Features!

Slideshow: 10 most surprising Ford truck options/features in 2026.

By Joe Kucinski | 2026-05-05 11:17:22


VIEW MORE
story-8
Top 10 Ford Trucks Coming to Mecum Indy 2026

Slideshow: Here are the top 10 Fords coming to Mecum Indy 2026.

By Brett Foote | 2026-05-04 13:49:49


VIEW MORE
story-9
5 Best / 5 Worst Ford Truck Wheels of All Time

Slideshow: The 5 best and 5 worst Ford truck wheels of all time

By Joe Kucinski | 2026-04-29 16:49:01


VIEW MORE