Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

coolant overflow tank

Thread Tools
 
Search this Thread
 
Old Jan 22, 2014 | 08:11 PM
  #1  
96_F250_Deezal's Avatar
96_F250_Deezal
Thread Starter
|
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
Question coolant overflow tank

recently, after my long commute to and from work with the heat going, when I turn the truck off, coolant overflows from the radiator cap.

2 weeks ago I replaced the overflow tank and radiator cap. About a year ago I flushed the cooling system, ran restore through the system and refilled with distilled water and no silicate green coolant.

I am really confused, since the truck doesn't overheat and the coolant and oil temps show normal on the scan tool.

 
Reply
Old Jan 22, 2014 | 08:20 PM
  #2  
egregg57's Avatar
egregg57
More Turbo
Joined: Jun 2010
Posts: 652
Likes: 1
From: New hampshire
Stupid question .... this is a 6.0L your talking about, correct? If so what silicant free "green" coolant did you use?

Need year, miles, mods if any, to better help.
 
Reply
Old Jan 22, 2014 | 08:30 PM
  #3  
96_F250_Deezal's Avatar
96_F250_Deezal
Thread Starter
|
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
Originally Posted by egregg57
Stupid question .... this is a 6.0L your talking about, correct? If so what silicant free "green" coolant did you use?

Need year, miles, mods if any, to better help.
seriously?

It's the truck in my signature, 212,500 miles. It's stock, except for a SRL tune.
Napa coolant.
 
Reply
Old Jan 22, 2014 | 08:36 PM
  #4  
egregg57's Avatar
egregg57
More Turbo
Joined: Jun 2010
Posts: 652
Likes: 1
From: New hampshire
Sorry can't see signatures on my mobile phone.
 
Reply
Old Jan 22, 2014 | 08:42 PM
  #5  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,931
Likes: 3,653
Club FTE Gold Member
Uhmm probably another reason he asked is because of your forum name .................

The green coolant is really not recommended for the 6.0L - lots of folks reporting cavitation of the front cover from using it.

Also - they are really not overflow tanks the way this system is designed - flow passes through them to allow gasses to separate from the liquid - they are called degas bottles.

Tell us how full do you fill the degas bottle? The best move next would be to put a pressure gauge on it.
 
Reply
Old Jan 22, 2014 | 08:48 PM
  #6  
davidstereo's Avatar
davidstereo
New User
Joined: Nov 2012
Posts: 23
Likes: 0
If you look in the tech folder there is a full write up on coolant loss diagnosis procedure. What are your eot/ect deltas?
 
Reply
Old Jan 22, 2014 | 08:55 PM
  #7  
96_F250_Deezal's Avatar
96_F250_Deezal
Thread Starter
|
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
Originally Posted by bismic
Uhmm probably another reason he asked is because of your forum name .................

The green coolant is really not recommended for the 6.0L - lots of folks reporting cavitation of the front cover from using it.

Also - they are really not overflow tanks the way this system is designed - flow passes through them to allow gasses to separate from the liquid - they are called degas bottles.

Tell us how full do you fill the degas bottle? The best move next would be to put a pressure gauge on it.
never heard that about green coolant. maybe I need to flush again and refill with Cat ELC.

degas bottle is filled the MAX line.
 
Reply
Old Jan 22, 2014 | 09:01 PM
  #8  
egregg57's Avatar
egregg57
More Turbo
Joined: Jun 2010
Posts: 652
Likes: 1
From: New hampshire
You want to use Motorcraft Gold coolant or after a complete system flush, ELC coolant. "Green" coolant is not for this engine and is going to cause problems like what you are describing and some other nasty stuff. Gotta get that stuff out of there.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

 Joe Kucinski
story-1

10 Fords to Drive Before You Die

 Joe Kucinski
story-2

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-3

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-4

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-5

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-6

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-7

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-8

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-9

Every 2026 Ford Engine Explained

 Brett Foote
Old Jan 22, 2014 | 09:01 PM
  #9  
96_F250_Deezal's Avatar
96_F250_Deezal
Thread Starter
|
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
Originally Posted by davidstereo
If you look in the tech folder there is a full write up on coolant loss diagnosis procedure. What are your eot/ect deltas?
don't remember the numbers, but I can put the scan tool on it again and look.
 
Reply
Old Jan 22, 2014 | 09:02 PM
  #10  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,931
Likes: 3,653
Club FTE Gold Member
You should only fill it to the minimum line. Ford issued a TSB about that. The heat was causing enough expansion of the coolant to "pop" the relief valve (cap) when it was at the max line. In the early days, this made people start thinking of head gasket or EGR cooler failure, when it really wasn't.

As far as the green coolant goes, it is somewhat debated, but most mechanics I know shy away from it in the 6.0L because of the reason mentioned above (I know a few Techs on here have seen the cavitation).

So, there is no release of fluid until you shut down? Definitely unusual! Do you still have the EGR system? Definitely let us know the ECT's and EOT's. I have a pressure gauge on the tank - it is a very handy tool in troubleshooting coolant loss.
 
Reply
Old Jan 23, 2014 | 09:19 PM
  #11  
96_F250_Deezal's Avatar
96_F250_Deezal
Thread Starter
|
More Turbo
10 Year Member
Joined: Jun 2011
Posts: 634
Likes: 21
From: Indiana
ok, looks like the coolant level is over full. I will get the level down and keep monitoring the situation. when It warms up, I will get all the green coolant out and switch to the Cat ELC.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
BrianV_
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
4
Oct 18, 2018 05:16 AM
aa777888
1999 - 2003 7.3L Power Stroke Diesel
6
Apr 10, 2005 01:45 PM
pcerra
Pre-Power Stroke Diesel (7.3L IDI & 6.9L)
3
Feb 21, 2004 08:14 PM
F0rdF0rever
1999 - 2003 7.3L Power Stroke Diesel
4
Sep 15, 2003 10:28 PM
AlM
1978 - 1996 Big Bronco
12
Oct 11, 2001 01:34 PM




All times are GMT -5. The time now is 11:56 AM.

story-0
5 BEST / 5 WORST Ford Daily Drivers of the 21st Century

Slideshow: The 5 best and 5 worst Ford daily drivers of the 21st century.

By Joe Kucinski | 2026-06-23 08:55:01


VIEW MORE
story-1
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-2
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-3
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-4
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-5
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-6
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-7
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-8
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-9
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE