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6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

runs rough when cold

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Old Jan 10, 2014 | 12:51 PM
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flydaddy
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From: knoxville, tn
runs rough when cold

I'm new to the diesel world and was wondering why my truck runs super rough with no power unless I let it warm up for about 10 minutes
 
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Old Jan 10, 2014 | 04:02 PM
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Do you have any diagnostic tools? Voltmeter, ODBII scanner, battery load tester, or some kind of digital scan tool? Is the CEL on, are there any codes, or any other warning lights?

Grab a voltmeter and check the voltage on each battery individually. If one is really low, you might have a dead cell. If not, charge them fully then find a way to load test them. Wal Mart sells a low-cost Schumacher battery tester that will work fine. If either battery fails the load test, replace the pair of them.
http://www.walmart.com/ip/Schumacher...ingMethod=p13n

Are you getting a battery warning light at all? You'll need to make sure the alternator is charging, so once the truck is started and has run for at least two minutes, use a voltmeter to check the voltage across a battery. If it's not up into the 13V range, the alternator is going out, which is fairly common on the 6.0L. You have to wait at least two minutes after starting to let the glowplugs cycle off, if you test it too soon you'll almost certainly see less than 12V, which is common with stock alternators while the glowplugs are cycling.

Then you'll need to test the component that can actually cause the rough running issue. Use your voltmeter to test the FICM, while it's acting up if you can. If the FICM tests to less than 45V at any time, with the engine running or not running or while cranking, then that's what's causing the problem.
https://www.ford-trucks.com/forums/8...procedure.html

The FICM can be stressed by bad/weak batteries and a dying alternator, so you have to rule those two problems out first before you can really test the FICM as the root cause. If the FICM is bad, then call Ed at FICMrepair.com, and talk to him about his rebuild services. And depending on how the batteries and alternator tested, maybe a replacement alternator to help prevent the problem from recurring.
http://ficmrepair.com/


If you want, there are several tools you can buy that plug into the computer port on the truck and will check the alternator and FICM voltages without having to crawl around under the hood.

Stand alone units:
Amazon.com: ScanGauge II Ultra Compact 3-in-1 Automotive Computer with Customizable Real-Time Fuel Economy Digital Gauges: Automotive Amazon.com: ScanGauge II Ultra Compact 3-in-1 Automotive Computer with Customizable Real-Time Fuel Economy Digital Gauges: Automotive

Edge Insight CS & CTS - Edge Insight Monitor with Color Screen & Color Touchscreen

For Apple products:
DashBoss | A Brain Scan for your Vehicle

For Android products:
Torque — OBD2 Performance and Diagnostics for your Vehicle
BAFX Products Bluetooth OBD2 Scan Tool for Check Engine Light and other Diagnostics - Android Compatible : Amazon.com : Automotive BAFX Products Bluetooth OBD2 Scan Tool for Check Engine Light and other Diagnostics - Android Compatible : Amazon.com : Automotive
 
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Old Jan 10, 2014 | 05:07 PM
  #3  
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flydaddy
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From: knoxville, tn
Wow! I'm new to this forum and its great! Love all the help and info. Thanks. I'll start with the battery test.
 
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