Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

WW2 install gone wrong

Thread Tools
 
Search this Thread
 
Old Dec 29, 2013 | 06:16 PM
  #1  
B_Allen's Avatar
B_Allen
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 105
Likes: 0
WW2 install gone wrong

Well yesterday I set out to install my new WW 2. I decided to take the turbo off to install it. That was one big mistake. It was really difficult to get the baby butt disconnected from the turbo and then when I started back together with it nothing wanted to line up right. Finally got everything back together but now I can't get the baby butt to seal up with the turbo. I have a bad exhaust leak. I wonder if the baby butt/up pipes may have shifted? Anybody got any ideas or experiences to share?
 
Reply
Old Dec 29, 2013 | 06:33 PM
  #2  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 25
From: Damon (South East Texas)
It is very possible if you still have stock uppipes and they slipped within the donut gaskets. You may need to loosen the bolts at the manifold connections to help align the baby's butt, then tighten them after that connection is secure. Bad thing is that if the pipes are loose enough to slip, you need address the leaks there.
 
Reply
Old Dec 29, 2013 | 06:45 PM
  #3  
Bill Kay's Avatar
Bill Kay
More Turbo
10 Year Member
Photogenic
Joined: Mar 2013
Posts: 523
Likes: 9
From: Carrollton, Ga
There is an alignment pin in the baby butt which must mate up with the hole in the back of the turbo flange. It is a pain in the kiester but you will know when it lines up because the flange clamp will go together easier.
 
Reply
Old Dec 29, 2013 | 07:17 PM
  #4  
B_Allen's Avatar
B_Allen
Thread Starter
|
Senior User
Joined: Jan 2010
Posts: 105
Likes: 0
Originally Posted by mueckster
It is very possible if you still have stock uppipes and they slipped within the donut gaskets. You may need to loosen the bolts at the manifold connections to help align the baby's butt, then tighten them after that connection is secure. Bad thing is that if the pipes are loose enough to slip, you need address the leaks there.

BTS installed new up pipes in April when transmission was installed.
 
Reply
Old Dec 29, 2013 | 07:27 PM
  #5  
JT250's Avatar
JT250
Cargo Master
Joined: Jan 2009
Posts: 2,800
Likes: 31
From: OKC, OK
You will have to listen the up pipes at the manifold otherwise it is virtually impossible
 
Reply
Old Dec 29, 2013 | 07:39 PM
  #6  
clux's Avatar
clux
Post Fiend
20 Year Member
Joined: Feb 2002
Posts: 10,600
Likes: 3
From: Carhenge
Originally Posted by JT250
You will have to listen the up pipes at the manifold otherwise it is virtually impossible
Yep, much easier with everything loose including the turbo.
 
Reply
Old Dec 29, 2013 | 09:53 PM
  #7  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
I have the bellowed ups. While the baby's butt is the pain in same, it is doable without loosening anything below. Food for thought.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pgg00
1999 - 2003 7.3L Power Stroke Diesel
7
Jun 5, 2016 12:52 AM
MC5C
6.0L Power Stroke Diesel
25
Aug 2, 2014 10:59 AM
santacruzf250
1999 - 2003 7.3L Power Stroke Diesel
4
Nov 6, 2010 08:38 PM
totin_tools
1999 - 2003 7.3L Power Stroke Diesel
13
Aug 7, 2007 12:48 PM
tttario
6.0L Power Stroke Diesel
4
Jun 15, 2007 08:27 PM




All times are GMT -5. The time now is 05:58 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE