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IPR removal write up

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Old Dec 19, 2013 | 01:27 PM
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IPR removal write up

Anyone have or know where to find a write up for removing the IPR? That thing is buried pretty deep in there. The last time mine went bad, I must have had a mechanic change it out, because I don't ever remember getting in there and pulling mine out. It looks like he HPOP needs to come out to me, or at least the lines going to it need to be removed.
 
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Old Dec 19, 2013 | 01:38 PM
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Check the springerpop page... there should be a link in the tech folder.

Its actually pretty easy Jason.
You need the deepest 29mm socket you can get your hands on.
Some guys weld a tab on the ratchet side but i have had excellent success using my craftsman 1/2" to get them out.
All i remove is the connector on the back of the hpop reservoir and the ipr bail clip connector.
Then remove the tin nut... slide the selonoid off... and get the socket on...

Remember to turn it the right way.

Less than a quart of oil usually spills out once its removed.

Make dang sure the little pin goes back in the same way it came out if your breaking it all the way down.
 
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Old Dec 19, 2013 | 01:55 PM
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Thanks Chris. I have a new IPR that I am replacing it with, so I am not necesarrily concerned too much about the one coming out, at least not the orientation of it. I am not sure at this point, what little pin you are refering to, but I am sure I will find out.
 
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Old Dec 19, 2013 | 01:59 PM
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Originally Posted by HKusp
Thanks Chris. I have a new IPR that I am replacing it with, so I am not necesarrily concerned too much about the one coming out, at least not the orientation of it. I am not sure at this point, what little pin you are refering to, but I am sure I will find out.

Don't worry about the pin if you are just replacing the ipr with a new one.
 
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Old Dec 19, 2013 | 04:27 PM
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^^^^ What he said.


Originally Posted by HKusp
... I am not sure, at this point, what little pin you are referring to, but I am sure I will find out.

It's one of the internal parts you would come across if you were doing a complete IPR tear down and cleaning as a potential means of avoiding the expense of a new unit.
 
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Old Dec 19, 2013 | 04:59 PM
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Old Dec 19, 2013 | 05:06 PM
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Here is a write up on making the tool and removal:

IPR Repair for Ford Powerstroke 7.3
 
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Old Dec 19, 2013 | 08:04 PM
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Good video.
 
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Old Dec 19, 2013 | 08:11 PM
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The part about welding a bar on a socket is just an option. The other option is to just buy a deep enough socket. Some have gotten theirs from Sears. I got mine from NAPA. I got a SAE size, not metric, but it all works the same.

Either get a socket deep enough you can use it with a ratchet, or weld a bar on a shallower socket and fight it 1/8 of a turn at a time.

It's actually harder to see than it is to swap out. No need to remove anything to get it out other than the tin nut, electrical connector, and solenoid.
 
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Old Dec 19, 2013 | 10:45 PM
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I'm far from a mechanic and it took less than 10 min to get the old one out and the new one in.

I think it was an axle nut socket that I got from the Irish, made it a piece of cake.
 
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Old Dec 19, 2013 | 11:23 PM
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ya Jay...what milehi said. i was already waste deepon the motor and with a new IRP on the shelf, i figured, why not...Not only sis it take 10min, i was stoked to find a Craftman 1-1/8 deeeep socket that fit WITH rachet attached.
 
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Old Dec 20, 2013 | 06:41 AM
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Thanks guys. I am all set to tackle this this morning, I removed the connector, tin nut and the solenoid off the shaft yesterday while I was home from work on my break. I did not have enough time to get to the store to get a socket big enough before I had to get back to work. I am headed to the store this morning to get the socket. My next question is, should I put some loc-tite on the threads or is that unnecessary? If it is recommended, I assume red will work just fine.
 
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Old Dec 20, 2013 | 06:46 AM
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Originally Posted by HKusp
Thanks guys. I am all set to tackle this this morning, I removed the connector, tin nut and the solenoid off the shaft yesterday while I was home from work on my break. I did not have enough time to get to the store to get a socket big enough before I had to get back to work. I am headed to the store this morning to get the socket. My next question is, should I put some loc-tite on the threads or is that unnecessary? If it is recommended, I assume red will work just fine.
Locktite? on the IPR? Buddy, it ain't holding the engine together.
 
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Old Dec 20, 2013 | 06:55 AM
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I know that, but I replaced O-rings on the HPOP lines years ago and did not loc-tite them and 2 weeks later, the leak was back, and better than ever so I had to buy new ones and do it all over again. I already noticed yesterday I have some oil or fuel in the valley, I don't want to cause another leak or make more work for if I can do it right the first time.
 
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Old Dec 20, 2013 | 07:02 AM
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Jason, I've never heard of anyone using loc-tite on the IPR. I would think the o-ring would be sufficient.

Somewhere I read where someone cleaned the threads on the HPOP with a q tip and break cleaner before installing their IPR, but isn't that going a little overboard?
 
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