Timing a 1999 5.4 HELP!!!
I got my engine back together and in the truck, now it won't start. I am pretty sure the cam timing is off.
Here is what I did.
When I installed the timing chains, I looked both on here and in my book. The instructions I found everywhere said to rotate the crank until the keyway is at 12 O'clock. Then place the single dark link on the chain on the mark on the crank. Then place the double dark links on the mark on the cam gear so the mark is between the 2 dark links.
With the key at 12 O'clock it put the timing mark on the crank gear at about 7 O'clock.
I turned the engine carefully 3 or 4 revolutions by hand, with a 1/2 inch drive ratchet. No breaker bar and no cheater pipe on the ratchet. It turned good, did not bind up or have any problems so I figured it was on.
Put the engine back in and tried to start it. I get a backfire through the intake and it won't run. It will start to turn faster like it is trying to fire, but the backfire through the intake won't let it start.
So, back to the book. Now I see the keyway at 12 O'clock position is for the 2004 and newer engines. It looks like for the older engines you set the timing mark on the crank at 6 O'clock, and line the chain marks up from there.
Opinions wanted, is this my problem? Did I set it a couple of teeth advanced? Is the timing for the 1999 different than timing the 2004?
Thanks for any help!
I don't think I am on an exhaust stroke, it is not backfiring through the exhaust. Isn't the intake and exhaust and intake strokes designated by the cam timing? Without the heads and cams on there is no difference between the compression and exhaust strokes? Without the cams rolling over, the pistons just move up and down?
That is part of my confusion, what position does the crank have to be in when timing?
Are these engines a waste spark design? Do the plugs fire every time the piston is at TDC both on compression and exhaust strokes? I know a lot of motorcycles use a waste spark system, the spark plug fires on compression and on exhaust strokes. This saves a lot of electronics issues keeping the spark on every other crank revolution.
When the keyway is at 12 O'clock that puts the timing mark at about 7 O'clock.
I don't remember where the key or the mark was when #1 was at TDC. I will do that as soon as I get the cover off.
I also saw somewhere where the 2004 and newer was timed with the key at 12 O'clock and the 2004 and older was timed with the timing mark at 6 O'clock.
I think I will start with #1 at TDC. Then pull the valve covers off and see where the cam is in relation. With #1 at TDC either the exhaust valve should be open getting ready to close, or both valves should be closed and the intake getting ready to open.
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Ok, I got the engine apart, and timing reset (I think).
I got the valve covers off. I set the crank at TDC on the front pulley. With it at TDC on the timing mark, I checked the valve positions by looking at the camshaft on number 1 cylinder. At that position the exhaust valve had just closed, so I was finishing the exhaust stroke. So, I rotated the crank one time to TDC again by the mark. This time both valves were closed. At that position, the timing mark on the passenger side cam was close to 12 on the clock. I looked at the drivers side cam and the mark was about at 3 on the clock. So, I concluded the cam on the drivers side, right side, was about a quarter turn off. If I remember by book correctly when timed one cam mark should be at 11 the other at 12.
Anyway, I pulled the chains off. I set the timing mark on the crank at 6 O'clock. It was very close to 6 with the timing mark at TDC. The key way was at about 11. I set the single colored links on the timing mark on the crank and the double colored links centered over the mark on the cams. That put the left cam about 11 and the right cam about 12, again according to my book.
It was 330 in the morning by then so I quit for the night.
Another couple of questions came to mind though. 1, of course am I timed right now? 2, when I rotate the cams they jump. They turn a little, then spring ahead. I am assuming it is the valve spring tension pushing the cams farther into their rotation. 3, how tight should the timing chains be? There is slack on the chains. I assume when the engine starts and oil pressure pumps up the tensioners will take up the slack, but until then? I also wonder if the right side tensioner needs replaced? I replaced the left tensioner because of a previous problem. Is maybe the ratchet on the tensioner worn and not holding pressure? I am just curious if that chain jumped because of slack in the chain because of the tensioner, or if this is normal?
Anyway, now I think I am timed right but can't stop wondering why it ended up being so far off on the one cam.
Today went out and double checked the timing. It was right on. So, I put my ratchet on the front bolt and started rotating the engine. As I turned it, the right timing chain jumped on the crank sprocket.
I am not sure if the chain is stretched, or the hydraulic tensioner is not holding it strong enough. The engine has around 50,000 or 60,000 miles. I pulled it down because of a bearing problem. It was running when I shut it down to pull it apart.
I think I will start with a new tensioner and go from there.


