Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

upipe problems

Thread Tools
 
Search this Thread
 
Old Sep 18, 2013 | 07:56 AM
  #1  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
Question upipe problems

alright so last night i got the collector out all by itself, now i have to tackle the manifold bolts. ive already broke the head off of one of em and it looks like thats all thats going to happen to the rest. they are rusted to the manifolds.
what would you recommend doing? cut the bolts in the middle and pull the uppipes out and deal with the manifold bolts like that? i am unsure of how to go about this.

thanks,
mitch
 
Reply
Old Sep 18, 2013 | 08:04 AM
  #2  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
While this is late advice, I shot all of the exhaust-related bolts with PB Blaster twice a day for a week before the system was to be replaced. Maybe heat from a plumbing torch can help... but I recommend getting better input from somebody more experienced than me before using a flamethrower on an oily block with wires all around.
 
Reply
Old Sep 18, 2013 | 08:20 AM
  #3  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
theyve been soaking in liquid wrench for about 4 days. if it comes down to it, would a small propane torch do the trick?
 
Reply
Old Sep 18, 2013 | 08:23 AM
  #4  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 25
From: Damon (South East Texas)
I have had good luck by cutting off the head, or in the middle (whatever is accessible), of the bolt and tightening down on the nut. This will draw the bolt out some to break the hold of the rust and allow it to spin free. Tapping on the "ears" of the manifold can also help to shock them and break the rust loose. Use may try this before resorting to the torch. If all else fails, use a combination of the above.
 
Reply
Old Sep 18, 2013 | 08:30 AM
  #5  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
i will try tapping it is there any way i could hit it to hard and cause damage to the manifold?
 
Reply
Old Sep 18, 2013 | 08:49 AM
  #6  
mueckster's Avatar
mueckster
Lead Driver
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jun 2003
Posts: 8,298
Likes: 25
From: Damon (South East Texas)
With the bolt still in the hole, you shouldn't distort it. You may if you heat it too much and then strike it. You have to use some "restraint". It you use heat, use a wrench to twist the bolt or tighten the nut, at the same time and it should come loose. I have faith you'll get them out.
 
Reply
Old Sep 18, 2013 | 08:59 AM
  #7  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
Ill definitely try hitting it first! Thanks for the advise guys! Ill keep the torch in mind as a last resort. I have a college class at 11 and ill get back to this when I get home (I can't stand driving a nissan) and get this thing apart! Thanks for the advise and words of encouragement!
 
Reply
Old Sep 18, 2013 | 01:21 PM
  #8  
MTDewX's Avatar
MTDewX
Posting Guru
Joined: Sep 2006
Posts: 1,081
Likes: 1
From: Montana
I had a similar issue when I did mine. I was lucky enough to be able to hammer down and up cause I have a van. mine were not rusted to the manifolds, but it was a pain for sure.

 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Sep 18, 2013 | 01:34 PM
  #9  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
well i got the driver side pipe out, i ended up cutting the bolt nearest the trans, and i pushed on the pipe just a tad, and the other bolt snapped. so i got 2 stuck bolts. i got a small punch im going to try and use to get one out and the other still has the nut on it, so hopefully i can get those out.
 
Reply
Old Sep 18, 2013 | 07:08 PM
  #10  
Christof13T's Avatar
Christof13T
Postmaster
Joined: Apr 2012
Posts: 2,613
Likes: 8
From: North Georgia
A little late to the party...
But if im replacing them i just break the bolts.
I would probably break them if i werent replacing the pipes if i had to... and just put new bolts back in. Lowes, tractor supply, ace hardware...
 
Reply
Old Sep 18, 2013 | 08:05 PM
  #11  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
i have new bolts for it from clay, but for the life of me i cannot get them out of the manifold.....



the pipe is now out but the 2 bolts are still there... the one on towards the bottom ive worked on for 4 hours..the one on the left the nut is so rusty it stripped the first socket i put on it.
i havent touched it since. i decided to let it be for today and i got some paint for my compressor housing, backplate and center section, I let the girlfriend pick the colors so ill let your imagination do the rest hahaha
 
Reply
Old Sep 19, 2013 | 11:30 AM
  #12  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
well i caught a break this morning and got one of the bolts out with a propane torch and vice grips. now i still have one uppipe to go and 3 bolts
 
Reply
Old Sep 19, 2013 | 11:59 AM
  #13  
Jesser02EX's Avatar
Jesser02EX
Posting Guru
Joined: May 2013
Posts: 1,199
Likes: 2
From: Oklahoma
WOW that is a TON of work. I hope mine aren't as bad. I'm working with PB blaster, but will look at KROIL and give it some shots for a few days.
 
Reply
Old Sep 19, 2013 | 12:17 PM
  #14  
diehardstroker's Avatar
diehardstroker
Thread Starter
|
Elder User
Joined: Dec 2012
Posts: 841
Likes: 0
From: Monroe, MI
I might go get pb blaster or kroil. I just can't remember if they have it at Oreillys or autozone
 
Reply
Old Sep 19, 2013 | 12:44 PM
  #15  
Jesser02EX's Avatar
Jesser02EX
Posting Guru
Joined: May 2013
Posts: 1,199
Likes: 2
From: Oklahoma
I'm not sure where to get kroil besides ordering online, but PB can be found at O'Riellys
 
Reply



All times are GMT -5. The time now is 04:51 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE