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1987 - 1996 F150 & Larger F-Series Trucks 1987 - 1996 Ford F-150, F-250, F-350 and larger pickups - including the 1997 heavy-duty F250/F350+ trucks

Clutch Questions ...

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Old Sep 14, 2013 | 05:35 PM
  #1  
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HouseFullofFords
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Clutch Questions ...

I have a 1993 F150, 4.9L 5 spd. The clutch randomly sticks about halfway out and fails to disengage. The clutch itself (when functioning) feels strong.

Today it has gotten much worse and fails every time I depress the pedal. Now when it sticks it actually (completely on it's own) pulls itself all the way down to the floor. I know that at sometime someone put the wrong fluid in the system because the rubber diaphragm inside the master cylinder is swollen to like three times its normal size. Yesterday I tried to flush the system with Dot 3 and replaced the diaphragm with a aftermarket one that is almost flat (made for brake system). What role does this diaphragm play in the hydraulic system? Could this be the source of my problem? Do you have to buy a whole master cylinder to get one? The auto parts store and the dealer both told me you do and like I said we are on a incredibly tight budget right now ... in between jobs.

Any advise would be greatly appreciated ... Thanks!
 
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Old Sep 14, 2013 | 05:39 PM
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HouseFullofFords
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One other thought/question ... can I disconnect the line from the master cylinder and open the bleeder valve and pump Dot 3 through the system to more effectively flush it? I am thinking I could use the hand pump that I use to put oil in the lower unit of my boat. Thoughts?
 
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Old Sep 15, 2013 | 12:26 AM
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warren561
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I'm pretty sure that the diaphragm needs to be "cup-shaped" in order to help pressurize the system.

Here's an interesting picture of the diaphragm (courtesy of Steve83)
1983 Ford Bronco Hydraulic Clutch picture | SuperMotors.net

Have you tried a pick-and-pull to get the rubber diaphragm?
 
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