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Differential swap, need help please.

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Old Aug 4, 2013 | 07:56 AM
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Differential swap, need help please.

I currently have a 93 Aero, EB, it has the B9, 8.8 L/S rear diff with the 3.55 gear in it. I have been tring to locate one, but have not had any luck. My question is, will a conventional, (as I keep hearing the rear ends called) non L/S diff with either the 3.27, 3.55, or 3.73 rear end work in my van? What kind of differences are there between the two types of rear ends.

Thank You,
Tim
 
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Old Aug 4, 2013 | 02:38 PM
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If all you want to do is swap the differential unit, yes, a conventional "open" version will swap in. But why would you want to? A limited slip differential will give you much better traction if you ever drive in the rain or snow. My 2wd van with the open differential had a really hard time in the rain. If you want to change the gear ratio, you should consider changing just the ring and pinon gears, as that will be just a little more work than swapping out the differential (and pinion).

You can take this opportunity to refresh the clutches in your LSD to make it work better. (Actually, you don't need to take the differential apart to do that.) Ford sells a complete kit that includes clutches, steel plates, shims for both sides, a pinion shaft cross bolt, and friction modifier (forgot the part number as it's been a long time since I did this).
 
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Old Aug 4, 2013 | 02:49 PM
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I don't really want to go to an open diff. The guy who owned the van before me had a pinion seal leak and let the fluid get too low and now the rear end howls and makes other noises. I have looked for another ls diff and can not find one, that's the reason I am having to swap the rear end in the first place. The bad thing is that I currently live in Ga. and I am about to move to Michigan. I really hope I can find an ls diff before I drive this van all the way up there.
 
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Old Aug 4, 2013 | 08:24 PM
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Also if you have AWD, (E4WD) you need to make sure you keep your gear ratio the same. But other than that, no issues. On a RWD it doesn't matter as far as functionality, but the LSD does have more grip in adverse conditions.
 
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Old Aug 4, 2013 | 08:32 PM
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The 8.8 LS 3.55 was popular in the F150s
any 8.8 Ranger, Explorer diff. unit will work. doesn't have to be Aero for the diff.

just has to be the right spline count, 28.

http://www.fordification.com/tech/rearends_ford14.htm

axles and rear end housing, another story. Aero one of a kind.

The Chinese scrap buyers sucked up every rear end unit they could in this area from the junke yards for the high quality scrap steel in them.
 
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Old Aug 4, 2013 | 08:46 PM
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Originally Posted by 96_4wdr
The 8.8 LS 3.55 was popular in the F150s
any 8.8 Ranger, Explorer diff. unit will work. doesn't have to be Aero for the diff.

just has to be the right spline count.

axles and rear end housing, another story. Aero one of a kind.

The Chinese scrap buyers sucked up every rear end unit they could in this area from the junke yards for the high quality scrap steel in them.
So I would still need an aerostar rear end because the can uses coil springs and the trucks use leaf springs. But I could steal the guts from a f150/ranger, correct?
 
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Old Aug 5, 2013 | 11:11 AM
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Originally Posted by tmajikman
So I would still need an aerostar rear end because the can uses coil springs and the trucks use leaf springs. But I could steal the guts from a f150/ranger, correct?

As long as it is 28 spline/8.8, yes you can swap guts.
 
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Old Aug 5, 2013 | 12:09 PM
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Originally Posted by 93nighthawk
As long as it is 28 spline/8.8, yes you can swap guts.
Thank you very much
 
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