Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

2003 6.0 MAJOR problems

Thread Tools
 
Search this Thread
 
Old Jul 25, 2013 | 01:25 PM
  #1  
Jhawk419's Avatar
Jhawk419
Thread Starter
|
New User
Joined: Jul 2013
Posts: 3
Likes: 0
2003 6.0 MAJOR problems

2003 6.0 3/4 king ranch 4x4 cc with 163,000 miles. Had egr delete in march, FICM due to no start about 7 weeks ago, since then the truck will not stay running. It has been in two different shops for 7 weeks. It will start right up but cut out while driving and die when stopping. No one knows what to do... Can you give me any ideas that I can pass along to shop? I'm no mechanic but I can ask the shop owner some questions. Thanks
 
Reply
Old Jul 25, 2013 | 01:28 PM
  #2  
senix's Avatar
senix
Super Moderator
15 Year Member
Liked
Loved
Top Answer: 1
Joined: Aug 2008
Posts: 37,384
Likes: 1,868
From: Frederick, MD
Club FTE Gold Member
Welcome to FTE. I moved your post to the engine specific part of the forum as I think you will be better reponses here.
 
Reply
Old Jul 25, 2013 | 01:38 PM
  #3  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
I would start off by getting yourself some gauges that read live data, like scan gauge II or one of the smart phone apps like dashboss for IOS devices or torque pro for android, they are an absolute necessity in diagnosing these trucks. You need to have the codes read to see if you have any DTC's present, you can have pending codes without a check engine light. And it will be helpful if you can share with us what the 2 shops have done in an attempt to correct the problem.
 
Reply
Old Jul 25, 2013 | 01:49 PM
  #4  
Jhawk419's Avatar
Jhawk419
Thread Starter
|
New User
Joined: Jul 2013
Posts: 3
Likes: 0
They have replaced FICM a couple times, cam shaft positioning sensor, PCM and a couple more sensors. They haven't left any of the sensors or PCM on because it did not fix the problem. I know my question is vague, but its just a mystery to everyone it seems and at this point I have no idea what all has been tried.
 
Reply
Old Jul 25, 2013 | 01:59 PM
  #5  
mustang_309's Avatar
mustang_309
Logistics Pro
20 Year Member
Joined: Dec 2004
Posts: 4,138
Likes: 7
From: South Weber, Utah
Im guessing it is going to be HPO system related, whether or not it is a leak or the ICP sensor or pigtail have gone bad or possible failing HPOP. Probably the most common will be the ICP sensor, pull the ICP sensor plug and check the plug end for evidence of oil, if there is oil in the electrical connection you need to replace the sensor and pigtail. But this will become just a parts throwing party (and a mighty expensive one at that) without gauges to point the way.
 
Reply
Old Jul 25, 2013 | 02:07 PM
  #6  
npccpartsman's Avatar
npccpartsman
Hotshot
20 Year Member
Liked
Loved
Community Favorite
Joined: Dec 2003
Posts: 15,369
Likes: 121
From: Stuttgart, Ar
Club FTE Silver Member

Jayhawk--what part of Arkansas are you in. I sent you a visitor message.

See if you can get a complete LIST of the repairs they've attempted to your truck. Has it been to a dealership and if so which one?
 
Reply
Old Jul 25, 2013 | 02:12 PM
  #7  
big inch's Avatar
big inch
Elder User
Joined: Apr 2005
Posts: 907
Likes: 2
From: Jackson, TN
The 03 engines are partiularly prone to the engine wiring harness chafing on the intake manifold bolts near the FICM. If the stalling concern started after the FICM was replaced, then that is where I would be looking.

Often a stall can be duplicated by pushing/moving the wiring harness while the engine is running. If the engine stalls or hiccups, then you locate and repair the short.
 
Reply

Trending Topics

Old Jul 25, 2013 | 02:45 PM
  #8  
Jhawk419's Avatar
Jhawk419
Thread Starter
|
New User
Joined: Jul 2013
Posts: 3
Likes: 0
I'm in Texarkana. I will try to get what all they've done too it. I have not had it at the dealership... Trying real hard to avoid! They have told me that's it not a wiring problem because they've checked all wiring. Their saying possible HPOP but not sure because it starts right up immediately after it dies. Starts great just runs bad and dies frequently.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jul 25, 2013 | 03:02 PM
  #9  
Mich6.0's Avatar
Mich6.0
More Turbo
20 Year Member
Joined: Feb 2005
Posts: 574
Likes: 3
From: Grand Rapids,MI
you might have a broken wire inside the harness, start the truck up and prod the harness right where it passes between the fuel and oil filter see if it dies. Mine had a problem there.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
sluder23
6.0L Power Stroke Diesel
10
Feb 20, 2014 08:20 AM
bigtdriver
6.0L Power Stroke Diesel
17
Sep 27, 2013 10:10 PM
phlsimpson
6.0L Power Stroke Diesel
14
Jan 14, 2012 05:34 PM
justin.ornellas
6.0L Power Stroke Diesel
2
Dec 16, 2011 11:21 AM
mh5500
6.0L Power Stroke Diesel
20
Sep 2, 2009 10:02 AM




All times are GMT -5. The time now is 05:29 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE