Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Hard starting help

Thread Tools
 
Search this Thread
 
Old Apr 17, 2013 | 07:21 AM
  #1  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Hard starting help

Ok so my peach of a truck is giving me fits when it comes to its first start in the morning. For example it was 52* this morning and it took three tries to get it to fire. Once it fires it runs fine, no smoke or smell or anything. There is no oil in the fuel bowl or anything else that seems out of the ordinary. Right now the truck has a stancor relay in it and 8 brand new glow plugs.... any idea why this POS is being such a PIA to fire in the morning?

After the 1st start it will fire up fine for the rest of the day...

Any ideas? I know there are a million possibilities. TIA!
 
Reply
Old Apr 17, 2013 | 08:22 AM
  #2  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
What is your oil? How many miles on your oil and injectors? Have you tried unplugging the ICP on your first start?
 
Reply
Old Apr 17, 2013 | 08:22 AM
  #3  
snakedoc's Avatar
snakedoc
Postmaster
Joined: Jan 2009
Posts: 4,006
Likes: 1
From: AL, Reform
i would check the batters and the grounds.
 
Reply
Old Apr 17, 2013 | 08:25 AM
  #4  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Originally Posted by Tugly
What is your oil? How many miles on your oil and injectors? Have you tried unplugging the ICP on your first start?
All fleet 15w40, about 100 miles old. Injectors have 95k on them.

Forgive the stupid question but how would I go about unplugging the ICP?

Originally Posted by snakedoc
i would check the batters and the grounds.
I will double check but the batteries are a year and half old or so old.
 
Reply
Old Apr 17, 2013 | 08:36 AM
  #5  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by rufushusky
Forgive the stupid question but how would I go about unplugging the ICP?
Like a bra.

Lift and separate.

 
Reply
Old Apr 17, 2013 | 08:37 AM
  #6  
Christof13T's Avatar
Christof13T
Postmaster
Joined: Apr 2012
Posts: 2,613
Likes: 8
From: North Georgia
Just pi**in in the wind here without data but imma gonna suspect low icp or low batt voltage.
 
Reply
Old Apr 17, 2013 | 08:50 AM
  #7  
Brother Les's Avatar
Brother Les
Cargo Master
15 Year Member
Joined: Oct 2007
Posts: 2,712
Likes: 107
From: BoCoMo
the question to the puzzle is, 'What would make it hard to start in the morning and fine the rest of the day'. If it was cooler or cold, we would say, 'GPR or glow plugs'.... not cold, so we can cross that off. On the two sides of the scale are always 'Electrical' or 'Fuel'.

Does it crank over fast in the morning or slow and sluggish? A slow and sluggish starting in the morning, always seems to start better later in the day, as the engine is warm and the oil is warmed and thinner.

Do you have a way of reading for codes?
 
Reply
Old Apr 17, 2013 | 08:58 AM
  #8  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Originally Posted by Tugly
Like a bra.

Lift and separate.

So just unplug and try to fire it up and see how it goes?

Originally Posted by Brother Les
the question to the puzzle is, 'What would make it hard to start in the morning and fine the rest of the day'. If it was cooler or cold, we would say, 'GPR or glow plugs'.... not cold, so we can cross that off. On the two sides of the scale are always 'Electrical' or 'Fuel'.

Does it crank over fast in the morning or slow and sluggish? A slow and sluggish starting in the morning, always seems to start better later in the day, as the engine is warm and the oil is warmed and thinner.

Do you have a way of reading for codes?
No codes (of course) according to my scan gauge 2 and no SES light. Truck spins over like normal. I actually have a fuel pressure gauge sitting in my shed waiting to be installed... might as well.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-1

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-2

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-3

Every 2026 Ford Engine Explained

 Brett Foote
story-4

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-5

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-6

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-7

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-8

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-9

Top 10 Ford Truck Tragedies

 Joe Kucinski
Old Apr 17, 2013 | 09:03 AM
  #9  
Brother Les's Avatar
Brother Les
Cargo Master
15 Year Member
Joined: Oct 2007
Posts: 2,712
Likes: 107
From: BoCoMo
Originally Posted by rufushusky
So just unplug and try to fire it up and see how it goes?



.
The truck will run fine/better with out it plugged it. It is a regulator. If it is not plugged in you (I think) will get full pressure. That is one way to check if it is bad (oil coming from the connection is another), unplug it and it will run ok without it. But don't leave it off or unfixed forever.
 
Reply
Old Apr 17, 2013 | 09:04 AM
  #10  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Originally Posted by Brother Les
The truck will run fine/better with out it plugged it. It is a regulator. If it is not plugged in you (I think) will get full pressure. That is one way to check if it is bad (oil coming from the connection is another), unplug it and it will run ok without it. But don't leave it off or unfixed forever.
Ok, I will give it a whirl.

Thanks guys!
 
Reply
Old Apr 17, 2013 | 09:18 AM
  #11  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Originally Posted by Brother Les
the question to the puzzle is, 'What would make it hard to start in the morning and fine the rest of the day'. If it was cooler or cold, we would say, 'GPR or glow plugs'.... not cold, so we can cross that off. On the two sides of the scale are always 'Electrical' or 'Fuel'.

Does it crank over fast in the morning or slow and sluggish? A slow and sluggish starting in the morning, always seems to start better later in the day, as the engine is warm and the oil is warmed and thinner.

Once a diesel is warmed up, the fuel ignites much easier (remember, no spark... just pressurized air and atomized fuel).

A proper multiweight oil doesn't get thinner with heat. The base weight (cold) is the thinnest and the additives actually "thicken" the oil as it warms. 15-40 has a base weight of 15. Many synthetics have a base weight of 5. When the engine is cold, a heavier oil does not play well with a HEUI injection system. Many people keep thinking gasser: "Oil is just for lube." Nope. High oil pressure squeezes the fuel out of the injector... so the oil is the show on our 7.3L Powerstrokes.
 
Reply
Old Apr 18, 2013 | 07:31 AM
  #12  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Ok folks update...

This morning, about 45* or so when I went to fire the truck up, unplugged the ICP tired to fire the truck... no change still cranked for 30 seconds for nothing. Plugged the ICP back in, cranked for 30 seconds... oil pressure gauge went up and the ICP started reading pressure (250-400) on my scan gauge but didn't start. Finally on the third attempt (again) it fired up.

Back out the drive way and give it some throttle... all hell breaks lose. IPR shoots up to 30 at idle and the truck has a SES light and is idling like crap. I limp the truck down to a shop down the street to see if I can get someone to hit it with a code reader, diesel guy won't be in for another half hour. Fire it up at the shop, only takes one crack but did take 10-12 seconds before it fired but the SES light is gone and the truck idles and runs totally fine. Drive it down to the dealership down the street since their service department opens at 7, to see if I can get a scanner to the truck (my scan gauge 2 doesn't read a code) and of course they refuse to come outside with the scanner for "insurance" reasons but they would love for me to make an appointment.

Anyways fire the truck back up, same deal take 10-12 seconds but fires. Go to Honey Dew Donuts cause after this morning I needed a donut, unplug the ICP in the parking lot with the truck running... no change in idle. SES light pops up on the dash. Plug the ICP back in and shut the truck off, now the oil is 195* so it fires just fine. Get to work, unplug the ICP there is a change in how the truck idles, almost a slight surge, then smooths right out again a SES light pops up.

Any thoughts, advice or interpretative dance would be appreciated! TIA.
 
Reply
Old Apr 18, 2013 | 09:07 AM
  #13  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
One other thing is there any way to test the IPR? Thanks.
 
Reply
Old Apr 18, 2013 | 09:28 AM
  #14  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
Delay on oil pressure? What's your oil level? This is an IPR, LPOP, ICP sensor, or HPOP issue. Focusing on the oil will help to reduce a lot of other questions and guesses. You need 500 PSI ICP just to start. The fact that the truck is stubborn to start with the ICP unplugged almost eliminates the ICP sensor as a suspect. The LPOP shows up on the dash gauge. Low oil level or bad LPOP will give every symptom you descripe. Are there bubbles on the oil dipstick?
 
Reply
Old Apr 18, 2013 | 09:33 AM
  #15  
rufushusky's Avatar
rufushusky
Thread Starter
|
Cargo Master
Joined: Jul 2011
Posts: 2,675
Likes: 979
From: Walpole, MA
Originally Posted by Tugly
Delay on oil pressure? What's your oil level? This is an IPR, LPOP, ICP sensor, or HPOP issue. Focusing on the oil will help to reduce a lot of other questions and guesses. You need 500 PSI ICP just to start. The fact that the truck is stubborn to start with the ICP unplugged almost eliminates the ICP sensor as a suspect. The LPOP shows up on the dash gauge. Low oil level or bad LPOP will give every symptom you descripe. Are there bubbles on the oil dipstick?
Last time I checked it, about a week ago, it was fine right in the middle of the hash marks. No bubbles. But I will check again today...

Thanks again guys.
 
Reply



All times are GMT -5. The time now is 11:09 AM.

story-0
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-1
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-2
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-3
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-4
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-5
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-6
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-7
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-8
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-9
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE