Finally got Betty doing some work.
That sounds good at first, but then when you consider that any moisture that works its way in to the tranny won't burn off. You'll also not have the tranny working at top efficiency because it will never fully warm up so that is a source of lost MPGs (potentially, though very likely). When I first installed my 6.0 cooler I noticed about a 1mpg drop. I was on a cross-country drive that I had done several times already in the truck so I knew what was normal. In my experience, the 6.0 cooler also cost me 1mpg consistently, though I will say that without it, I might have cooked my tranny on one particular trip.
The current "solution" is a transmission fluid thermostat. I installed one, but haven't had time/opportunity to go on a long drive to get fully up to temp, but others have, and have not had an issue.
I did have issue with the crap fittings that came as part of the kit. Here's my "overall" recommendation:
1. Source a good, used 6.0 transmission cooler
2. Get a Derale transmission fluid thermostat WITHOUT fittings (if possible)
3. Go to Ace or Home Depot, etc. and get (2) 3/8" NPT to 1/2" barb fittings, and (2) 3/8" NPT to 3/8" fittings
4. Acquire 6' of 1/2" transmission cooler hose
5. Acquire 4' of 3/8" transmission cooler hose
6. Get GOOD quality worm-gear or fuel-line clamps for all fittings
7. Get enough fluid to do a full transmission flush
Now, when you add a 6.0 cooler on to a 4R100, you have a line size mismatch. The 4R100 uses 3/8" hose to the cooler, the 6.0 (5R110) uses 1/2" hose. With the Derale thermostat, you can use it to adapt between the line sizes, which is what I've done on my truck.
It has a number of pages, and some info from Mark Kovalsky (Ford transmission engineer) but is well worth the read for more info on the Derale thermostat (LINK)
Feel free to PM me and I'll gladly give you a call to chat and give you my experiences, and maybe a little BS'in' thrown in for fun...
Matt, I wouldn't think so..I run the 6.0 cooler and tow a quite of bit and have seen 200f only a couple of times.. Usally 170-190






