Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Blue Smoke?

Thread Tools
 
Search this Thread
 
Old Mar 11, 2013 | 07:43 AM
  #1  
Lurch830's Avatar
Lurch830
Thread Starter
|
New User
Joined: Jul 2012
Posts: 6
Likes: 0
Blue Smoke?

I've got blue smoke coming out of my exhaust, but its not consistent.

Truck is a 2000 F250 7.3l ZF6, 92k on the clock, extended cab short bed with a few bolt-on mods:
Edge Evolution level 2
MBRP 4" turbo-back exhaust
RiffRaff's 6637 intake, HPx, FRx (+10psi spring) & CCV

Saturday afternoon I re-routed the CCV so I wouldn't get the smell or wisps of smoke. I had it routed along the frame until where it turns up at the tank/rear axle. Decided to add an air/water separator from an air compressor inline and route it back to the intake. I used the 3/4" oil/fuel hose the riffraff supplies with their kit that I had previously installed (possibly kinked?). Cranked it up Saturday night and drove 40 miles. About halfway through, a car got behind me and I noticed some smoke. I pulled over and checked under the hood, but didn't see anything out of the ordinary. When I climbed back in the cab, I noticed the entire parking lot looked like it had been fumigated. I checked everything the next morning and no leaks and all fluids are at the normal level. Drove it Sunday for a bit and it would start smoking (this is when I noticed it was blue), I parked it to run in the store it would smoke a bunch when started back up. Left the store & got on it pulling onto the highway and it left a cloud of blue smoke thick enough to slow traffic. Drove another 40 miles and this time it would have a faint amount of smoke while cruising or accelerating (to the point I didn't always see it), but would fumigate as soon as I let off after accelerating.

Sorry for the long description, wanted to be as thorough as possible. I've done some reading online and I'm leaning towards injector o-rings or turbo seals. However, the fuel bowl & down pipe are both clean. Any other ideas? How do I go about testing them or do you just replace them with fingers crossed?
 
Reply
Old Mar 11, 2013 | 08:10 AM
  #2  
AzPete's Avatar
AzPete
Posting Guru
Joined: Jun 2002
Posts: 1,028
Likes: 0
From: Panama City, Fl
If the smoking started after the most recent changes, I would reverse those changes and see if it stopped.
 
Reply
Old Mar 11, 2013 | 08:20 AM
  #3  
Tugly's Avatar
Tugly
Hotshot
10 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Jan 2011
Posts: 18,849
Likes: 179
From: Puget Sound
This could be injector O-rings, maybe not - check the color of your fuel in the fuel bowl. Take the oil filler cap off and place it on the fill tube upside-down... it should hover there.
 
Reply
Old Mar 13, 2013 | 06:48 AM
  #4  
Lurch830's Avatar
Lurch830
Thread Starter
|
New User
Joined: Jul 2012
Posts: 6
Likes: 0
Originally Posted by Tugly
This could be injector O-rings, maybe not - check the color of your fuel in the fuel bowl. Take the oil filler cap off and place it on the fill tube upside-down... it should hover there.
Fuel bowl was/is clean so was/is the downpipe (had minimal soot), but ran it less than 100 miles so I'm not sure how dirty they could be after such a short drive. I converted it back to stock and drove it another 15 miles. It smoked when I cranked it, but eventually went away to all but a wisp when I revved it in the driveway after I got back home. Only time will tell I guess & I'll put a few more miles on it in a couple of weeks to keep checking. I think I'll count myself as lucky and probably not go back with the CCV for a while.

Just curious, what is the hovering oil cap test for? I tried it after I converted it back to stock and it kinda 'fluttered' towards the back of the motor, but my driveway isn't level.
 
Reply
Old Mar 13, 2013 | 08:18 AM
  #5  
twg1966's Avatar
twg1966
Trying to Gain Knowledge
Joined: Jun 2003
Posts: 1,571
Likes: 2
From: Ezzell, TX
Club FTE Silver Member

I believe it will point out blow by on cylinders.
 
Reply
Old Mar 25, 2013 | 09:14 AM
  #6  
Lurch830's Avatar
Lurch830
Thread Starter
|
New User
Joined: Jul 2012
Posts: 6
Likes: 0
So, I put it back to stock and the blue smoke seemed to get less and less when I drove it around for 15 miles or so. So that seems to be fixed.

Fast forward to this weekend and I go to fire it up...heard running water while I was waiting for the glow plugs to heat up. Turned the key off and looked under it; diesel fuel was leaking under the truck from between the motor & bellhousing like it was on tap! Popped the hood and the valley was soaked, seemed to be more on the passenger side than the driver side. I'm thinking I need to rebuild the fuel bowl with new o-rings. I'm gonna check it tonight with somebody else turning the key so I can get a good look. Any other suggestions/ideas for what it might be?
 
Reply
Old Mar 25, 2013 | 09:44 AM
  #7  
joeyd61's Avatar
joeyd61
Posting Guru
Joined: Jul 2008
Posts: 1,736
Likes: 0
From: Dalton,Ga
Club FTE Gold Member
the metal fuel line that runs down the passanger side head is known to wear a hole in it appx 3/4ths the way back at the hold down clamp..
 
Reply
Old Mar 26, 2013 | 06:36 AM
  #8  
Lurch830's Avatar
Lurch830
Thread Starter
|
New User
Joined: Jul 2012
Posts: 6
Likes: 0
Turns out it was the fuel filter cap gasket (previous owner replaced with Purolator brand). Had a Motorcraft brand filter & cap on the shelf, replaced with OEM stuff and seems like everything is good to go.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mayhem2k7
6.0L Power Stroke Diesel
3
Apr 24, 2015 06:45 PM
jeffreyt
1999 - 2003 7.3L Power Stroke Diesel
11
Oct 18, 2012 07:16 PM
fl_mudlife
1999 - 2003 7.3L Power Stroke Diesel
7
Nov 2, 2011 07:21 AM
browncraig11
1999 - 2003 7.3L Power Stroke Diesel
10
Mar 7, 2010 02:43 PM
kystangbanger
6.0L Power Stroke Diesel
12
Feb 25, 2009 03:45 PM




All times are GMT -5. The time now is 08:20 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE