Notices
1994.5 - 1997 7.3L Power Stroke Diesel  

Fuel Pump Replacement - HELP

Thread Tools
 
Search this Thread
 
Old Jan 26, 2013 | 03:32 PM
  #1  
01texaslonestar's Avatar
01texaslonestar
Thread Starter
|
New User
Joined: Aug 2011
Posts: 22
Likes: 0
From: New Braunfels, TX
Fuel Pump Replacement - HELP

I have a 1997 F350 7.3. I am replacing the fuel pump. In researching i have followed other write ups about the procedure. I have the fuel canister unbolted the hoses off the top of the pump and have the connector off of the bottom hose. I have not gotten the hose off the bottom yet.

The fuel pump is unbolted and lose, it wiggles, but I can not get it out. Some wrote about turning the engine over by hand and the cam would push the pump up and keep the tappet from falling out.

Question: how do you turn the enging by hand?

Any trade secrets on getting the pump out?

Thanks - Rick
 
Reply
Old Jan 26, 2013 | 04:17 PM
  #2  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,377
Likes: 609
From: evansville in
Watch it with the bolts loose and have a buddy just bump the starter over a bit at a time till it pops up.or get a big braker bar and socket and turn the balancer by the bolt.
 
Reply
Old Jan 26, 2013 | 05:12 PM
  #3  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
Clock the motor with the mark on the balancer to the pointer on the CPS . That makes it impossible to loose the tappet ..The pump won't pop up out of the engine , it designed not to .. Bolts out turn it back & forth as you pry on both of the bolt tabs simultaneously . If it breaks off , the tappet will still be there to attach a puller to ...
 
Reply
Old Jan 26, 2013 | 05:24 PM
  #4  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,377
Likes: 609
From: evansville in
I thought somebody said it would.I never worry,but have not had a problem with the tappet honestly.
 
Reply
Old Jan 26, 2013 | 05:25 PM
  #5  
fordman67's Avatar
fordman67
Hotshot
20 Year Member
Photogenic
Photoriffic
Shutterbug
Joined: Dec 2005
Posts: 14,377
Likes: 609
From: evansville in
My phone is sfupod and reposts my stupidity...
 
Reply
Old Jan 26, 2013 | 05:45 PM
  #6  
Action4478's Avatar
Action4478
Hotshot
Joined: Aug 2006
Posts: 10,764
Likes: 39
Originally Posted by fordman67
I thought somebody said it would
It shouldn't buddy . The stroke of the tappet is limited to the distance it travels when the pump is bolted down ..If the OP can't pull it out , the tappet won't push it out ...
 
Reply
Old Jan 26, 2013 | 06:23 PM
  #7  
fordpride's Avatar
fordpride
Post Fiend
Joined: Dec 2009
Posts: 15,505
Likes: 18
From: Livoina,La
Did you take the banjo bolt out of the back of the fuel pump connected to the metal fuel lines ?
 
Reply
Old Jan 26, 2013 | 07:27 PM
  #8  
01texaslonestar's Avatar
01texaslonestar
Thread Starter
|
New User
Joined: Aug 2011
Posts: 22
Likes: 0
From: New Braunfels, TX
Thanks. Got the pump out and the new one back in before dark. That banjo bolt on the back is something else. Took a while to get it started correctly.

In the morning I will get the other lines hooked back up and give it a test.

While i was under the hood, I took a look in the fuel canister, it appears that the heating element is broken. (the round disk wire loop with the electricial connection).

Does anyone have a part number for this?

Will the the truck still work with this disconnected?

-Rick
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jan 26, 2013 | 09:45 PM
  #9  
MagKarl's Avatar
MagKarl
Elder User
Joined: Oct 2004
Posts: 782
Likes: 1
From: Olympia, WA
Yes, it will run fine with the fuel bowl heater disconnected. Mine is unplugged on the inside and the wires stripped from the disk. Been that way for years. I don't know if it makes a difference or not but I left the disk in there so the standpipe would still be in the same place. I think the standpipe is LH threads if I remember right.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
armymanfo
1994.5 - 1997 7.3L Power Stroke Diesel
22
Jul 28, 2020 11:36 AM
matowns21
1994.5 - 1997 7.3L Power Stroke Diesel
6
Dec 7, 2011 06:54 PM
skidford
1994.5 - 1997 7.3L Power Stroke Diesel
18
Nov 22, 2007 08:28 AM
Dstosh
1994.5 - 1997 7.3L Power Stroke Diesel
11
Sep 8, 2007 07:24 PM
whiteschoolbus
1994.5 - 1997 7.3L Power Stroke Diesel
4
Jan 24, 2007 10:52 PM




All times are GMT -5. The time now is 07:16 AM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE