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brake pedal woes

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Old Jan 27, 2013 | 12:10 PM
  #31  
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Originally Posted by fmtrvt
Pump up would only be air; slow drop would be M/C cup failure.

Did you check the booster rod adjustment? The direction I am going to is that while OE is very careful to manufacture the apply piston dimensions to a close tolerance to meet the projection spec that I uploaded, the forums have seen some aftermarket parts not to spec. As I noted earlier, that adjustment is critical in keeping the compensate ports open but too much clearance allows for too much travel.

You still need to check the front brakes though. Slide pins, pistons, even pads stuck in the brackets can cause your issues.
Im going to use a pencil or something and check the depth of the mc plunger then measure that and check the booster rod adjustment, about to go get my pads and rotors from the store now
 
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Old Jan 29, 2013 | 05:28 PM
  #32  
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Hey guys, just wanted to close this up.

Did front brakes pads were ok so I scratched em up and resused them

new rotors and tins on both sides, both top caliper slide pins were free, bottom driver was sticking, bottom passenger was STUCk, luckily I was able to get it out. I use dialectric grease on the slide pins and the truck pedal feels 100x better now, plus my rotors were shot.

thanks you guys reps have gone out
 
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Old Jan 29, 2013 | 07:58 PM
  #33  
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You should be using synthetic brake grease. Not dielectric grease.
Bendix Ceramlub Brake Lubricant BL20 - SummitRacing.com
This stuff is a bit more that I like in cost but really any good synthetic
brake grease will do the job Other than that sound all good now to me.

Enjoy the return of stopping power.

Sean
 
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Old Jan 29, 2013 | 08:06 PM
  #34  
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Originally Posted by Yahiko
You should be using synthetic brake grease. Not dielectric grease.
Bendix Ceramlub Brake Lubricant BL20 - SummitRacing.com
This stuff is a bit more that I like in cost but really any good synthetic
brake grease will do the job Other than that sound all good now to me.

Enjoy the return of stopping power.

Sean
thanks, brake pedal back is great

I've always used dialectric grease basically its just a high temp silicone based grease thats always worked for me, plus we always have the mini tubs of it around the shop, so it works out

I'll check it in a few thousand miles and see what they look like, I did grease my rear pins with it aswell and I will be replacing the rear rotors at somepoint because they were almost as chewed up as the fronts so I will check then
 
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Old Jan 29, 2013 | 11:43 PM
  #35  
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Glad to hear you have safe braking again.

Dielectric grease is the silicone grease recommended by Ford and every other manufacturer for the slide pins.
 
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Old Jan 29, 2013 | 11:46 PM
  #36  
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Originally Posted by fmtrvt
Glad to hear you have safe braking again.

Dielectric grease is the silicone grease recommended by Ford and every other manufacturer for the slide pins.
Thanks Jack
 
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Old Mar 17, 2013 | 10:22 PM
  #37  
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ok I am bringing this back.

I am back at it, same problem as before, low but firm brake pedal truck will stop well, and if I hit the pedal 2-3 more times after the first push the pedal will be right at the top and wont really sink at all.

I'm wondering can a caliper bypass internally? I put new pads on the rear, all new tins on all 4 caliper brackets, front new rotors, front pads have good meat left on them, and new slide pins with dialectric grease.

another thing to note is when I first get in the truck on cold start been about 25-30* here lately the pedal is at its worst and I cannot pump the pedal in the driveway 2-3 times to bring it up, I have to drive a few miles and after pressing the brakes a few times will notice I will be able to pump them again for a taller firmer pedal height

now we all know that cold contracts and heat will expand, I'm wondering if this is a key part in this issue

I had an old 7.3 idi f450 that I bypassed the RABS valve, I am seriously thinking about bypassing the 4 wheel abs on this truck to see if that rules it out and would probably just leave it that way
 
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Old Mar 17, 2013 | 10:26 PM
  #38  
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Squeeze off the rears with a vise grip or something when the pedal is good. You may be able to then just use the front brakes. Maybe you'll get some clues?
 
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Old Mar 17, 2013 | 10:35 PM
  #39  
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Originally Posted by 99f350sd
Squeeze off the rears with a vise grip or something when the pedal is good. You may be able to then just use the front brakes. Maybe you'll get some clues?
I had an idea like this also, unhooking the brake hose one caliper at a time and capping the banjo somehow to see if the pedal will be firm

gotta figure out what to cap the banjos with
 
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Old Mar 17, 2013 | 10:44 PM
  #40  
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From the frame to the axle is a rubber hose just squeeze it off...It will take care of both. Then you can try each side.
 
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Old Mar 17, 2013 | 10:54 PM
  #41  
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Originally Posted by 99f350sd
From the frame to the axle is a rubber hose just squeeze it off...It will take care of both. Then you can try each side.
right but if I clamp on that hose enough to collapse it wont that ruin the hose because there is steel inside of it, that may not bend back into place
 
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Old Mar 18, 2013 | 12:21 AM
  #42  
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Its a rubber hose as far as I know..
 
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Old Mar 18, 2013 | 01:07 AM
  #43  
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Originally Posted by 99f350sd
Its a rubber hose as far as I know..
Ok, I had to build some hydraulic hoses at work and they were all lined with steel, these were for mining equipment though

Ill try to clamp it off and see what happens ill use some needle nose vise grips with pipe over the ends so it won't cut
 
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Old Mar 18, 2013 | 01:33 AM
  #44  
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Originally Posted by powerstroker100
Ok, I had to build some hydraulic hoses at work and they were all lined with steel, these were for mining equipment though

Ill try to clamp it off and see what happens ill use some needle nose vise grips with pipe over the ends so it won't cut
You will end up needing a new hose if you do it that way. The only and best
way is to cap the line.

Sean ;-drink
 
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Old Mar 18, 2013 | 07:09 AM
  #45  
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Clamping a hose is always a risk for damage, but using pliers with square edges is just asking for trouble.

Calipers cannot bypass, only the master and ABS can. Here is a check for the ABS controller:

If you have done a lot of bleeding and taken the brake pedal close to floor with an older M/C you have have compromised a cup in the M/C. Under this type of failure multiple applies or a rapid push on the pedal keep the pedal high, but a slow application usually results in a long pedal.
 
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