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I replaced the battery about a year ago so when it stopped charging, I assumed it was the alternator. Took the old alternator into the auto store and they tested and confirmed it was bad. So I installed the new alt but it's still not charging the battery. And while the truck is running, voltage at the battery is still not getting above 12v. When I used an external charger, the battery voltage was 13.8v while charging and then dropped below 12v after disconnecting the charging unit.
2 questions:
1. How can I confirm (or rule out) the battery?
2. Is there a relay or regulator that can be checked? If so, how?
I've tried to trace some of the wires around to see if there was anything visably wrong. Also checked all the fuses.
I replaced the battery about a year ago so when it stopped charging, I assumed it was the alternator.
How old was the new battery the day you bought it? Did you check to see what the manufacturers date was on the battery? Probably not.
ALL batteries sold over the past 30 some years are "wet" have the acid in them, may sit on shelves for years before being sold. If older than 6 months: PASS!
At one time batteries came dry, autoparts stores/dealers had 50 gallon tanks filled with acid, had a nylon hose attached to spigot on tank.
Remove battery caps, fill each cell with acid. Most dealers/parts stores didn't have any rubber gloves or eye protection available. Guess what could and did happen?
Acid splashed into peeps eyes, blinding them for life. US Gov't (EPA/OSHA) said no more dry cell batteries could be sold.
charge the battery and then take it to a parts store and have them do a load check on it. if it is good you should check the voltmeter. On our trucks they are not part of the alternator. Depending on how far it is to the parts store you could drive there and have them check it for you.
Cleaned the terminals and connectors with a wire brush (they were pretty clean to begin with). I also check the battery for a manufacturer's date - didn't see one (unless it's on the bottom). It's a Diehard from Sears so I imagine they turn over their inventory regularly (maybe not). Anyway, I took it back to Sears (because it's still under warrenty) - they load-tested and recharged the battery to about 12.8v. I put 'er in and the truck starts right up. After the truck is warm, I would expect about 14v but it's at 12.38v - doesn't seem to be recharging. I'm guessing I have a few more starts before it drops below 12v again.
What's the next thing to check out, the regulator?
Yep, that was it. Took the truck up to the auto parts store and they tested it (for free). They were able to pinpoint the voltage regulator specifically. As soon as I replaced it, voltage at the battery was 14.3v while running - right where it should be.