Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Funny Noise

Thread Tools
 
Search this Thread
 
Old Nov 11, 2012 | 09:02 AM
  #1  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
Funny Noise

I recently bought my 2003 V10 excursion and I have had a funny noise that is driving me CRAZY!

At low rpm its a fast rattling noise, if I press the gas it stops. my first thought was that it was a heat shield on something under the truck. I have inspected all the heat shields on the exhaust but nothing is loose. It sounds just like the noise that would emit from such a problem, but no luck finding the cause.....

Any ideas would be greatly appreciated.
 
Reply
Old Nov 11, 2012 | 09:50 AM
  #2  
golfmedik's Avatar
golfmedik
Lead Driver
Joined: Jan 2008
Posts: 6,180
Likes: 83
From: Georgia
Check the bolts on the sway bar end links and make sure they aren't touching the exhaust. Someone on here had that very problem in the last couple of weeks.
 
Reply
Old Nov 11, 2012 | 12:27 PM
  #3  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
Taking Golfmediks advice I looked into the sway bar and bushings. I was floored at what I saw....



The drivers side bushing that attaches to the sway bar is installed correctly.

BUT, the passenger side!!



Bottom of Arm



Top of Arm


Someone bolted the bushing to the sway bar on the outboard side of the sway bar. The bushing bar is rubbing against the front leaf spring. I am not sure if this is causing my noise but its a problem that I will be fixing today.
 
Reply
Old Nov 11, 2012 | 01:29 PM
  #4  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Somebody got those on the wrong side of the sway bar end. They are bent differently also;

 
Reply
Old Nov 11, 2012 | 02:32 PM
  #5  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
I just finished fixing the problem from the above posted pics. The only problem was that someone had attached that arm to the wrong side of sway bar. Looks good now....

I test drove it after repair and all seems well except I still have my noise. Its hard to explain... When I am barely accelerating It sounds good, little more gas I get rattling noise, little more gas and it goes away. As I said above it sounds like a guard underneath that is rattling but I have put my hands on everything and cant find anything loose
 
Reply
Old Nov 11, 2012 | 03:25 PM
  #6  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Originally Posted by mlott2112
I just finished fixing the problem from the above posted pics. The only problem was that someone had attached that arm to the wrong side of sway bar. Looks good now....

I test drove it after repair and all seems well except I still have my noise. Its hard to explain... When I am barely accelerating It sounds good, little more gas I get rattling noise, little more gas and it goes away. As I said above it sounds like a guard underneath that is rattling but I have put my hands on everything and cant find anything loose
They only go one way. The right side and the right side up.
 
Reply
Old Nov 11, 2012 | 03:30 PM
  #7  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
Thank you EXv10 for your help You have any ideas on my rattling noise?
 
Reply
Old Nov 11, 2012 | 03:42 PM
  #8  
golfmedik's Avatar
golfmedik
Lead Driver
Joined: Jan 2008
Posts: 6,180
Likes: 83
From: Georgia
Check the universal joints and the mid bearing on the drive shaft. Get under it, twist it, shake it and visually inspect them. I also wonder if you are hearing the rear end carrier bearing..
Is the noise up front, mid or rear of the truck??
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Nov 11, 2012 | 03:46 PM
  #9  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
It sounds as if it is coming from just under the front seats. I have tried to make the noise happen at a stand still but can only make it happen while driving.
 
Reply
Old Nov 11, 2012 | 03:49 PM
  #10  
golfmedik's Avatar
golfmedik
Lead Driver
Joined: Jan 2008
Posts: 6,180
Likes: 83
From: Georgia
Check the universals and are there any heat shields spot welded to the bottom of the floor boards in that area? Not that familiar with the underside of a V10.
 
Reply
Old Nov 11, 2012 | 03:58 PM
  #11  
mlott2112's Avatar
mlott2112
Thread Starter
|
New User
Joined: Oct 2012
Posts: 8
Likes: 0
From: Cumming, GA
Originally Posted by golfmedik
Check the universals and are there any heat shields spot welded to the bottom of the floor boards in that area? Not that familiar with the underside of a V10.
I will be able to get under there tomorrow and take a look.

Thanks golfmedik
 
Reply
Old Nov 11, 2012 | 04:24 PM
  #12  
golfmedik's Avatar
golfmedik
Lead Driver
Joined: Jan 2008
Posts: 6,180
Likes: 83
From: Georgia
Could the rattle possibly be coming from inside the catalytic converter?
 
Reply
Old Nov 11, 2012 | 05:47 PM
  #13  
EXv10's Avatar
EXv10
Post Fiend
Joined: Mar 2009
Posts: 11,798
Likes: 14
From: Mt. Shasta California
Get under there and bang and shake everything and check your body mounts. Are you sure it isn't the sway bar link mounts? Put someone in the back with the door open and leaning out to listen, somebody you don't like (just kidding) but don't make any fast turns.
 
Reply
Old Nov 11, 2012 | 06:16 PM
  #14  
BroncoRN's Avatar
BroncoRN
Laughing Gas
10 Year Member
Joined: Oct 2012
Posts: 1,219
Likes: 5
Look at the welds on your heat shields. I thought mine were good, but after some pulling I found I had two broken welds. A hose clamp later and my rattles were gone!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
pgguru
Excursion - King of SUVs
2
Aug 29, 2015 05:47 PM
daveya48187
Escape & Escape Hybrid
4
Apr 7, 2011 09:47 PM
BOA66
1999 - 2003 7.3L Power Stroke Diesel
11
Jul 14, 2009 01:57 PM
Munkey
1999 - 2016 Super Duty
7
Aug 7, 2006 02:47 PM
SMc
1999 - 2016 Super Duty
4
Nov 29, 2004 10:30 PM




All times are GMT -5. The time now is 07:21 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE