Notices
1999 - 2003 7.3L Power Stroke Diesel  
Sponsored by:
Sponsored by: DP Tuner

Front end noise

Thread Tools
 
Search this Thread
 
Old Jul 12, 2009 | 07:54 PM
  #1  
BOA66's Avatar
BOA66
Thread Starter
|
New User
Joined: Dec 2005
Posts: 4
Likes: 0
Front end noise

I have a clicking/rattling noise wheneever I hit a pot hole. I believe it is the lower leafs slapping each other. I had the front end looked at they said it all look good. I have checked the sway bar bushing, and they are ok. The metal straps that hold the leafs together have rusted off. I was woundering if this is possible? if it is, can I buy new ones and install them or do I have to have a spring shop do it? Btw My truck is a 2002 f350 crew cab srw. Thanks Boa.
 
Reply
Old Jul 12, 2009 | 08:18 PM
  #2  
tm0231009's Avatar
tm0231009
Senior User
Joined: May 2008
Posts: 120
Likes: 0
Does the noise happen at any certain speed or all the time?
 
Reply
Old Jul 12, 2009 | 11:08 PM
  #3  
amthatiam's Avatar
amthatiam
Tuned
15 Year Member
Photogenic
Joined: Mar 2009
Posts: 356
Likes: 10
From: South East PA.
Originally Posted by BOA66
I have a clicking/rattling noise wheneever I hit a pot hole. I believe it is the lower leafs slapping each other. I had the front end looked at they said it all look good. I have checked the sway bar bushing, and they are ok. The metal straps that hold the leafs together have rusted off. I was woundering if this is possible? if it is, can I buy new ones and install them or do I have to have a spring shop do it? Btw My truck is a 2002 f350 crew cab srw. Thanks Boa.
One of the most common reasons for the noise you describe is sway bar links, usually sounds as though the noise is coming from under your feet. Not easy to tell they are bad by just looking at them and grabbing the sway bar. The sway bar bushings are the same way, they can look good but still let the sway bar thump around when it is the weight of the truck moving it around. You can buy just the link bushings and press out the old and press in the new or you can just by the complete links, alot less running around looking for someone with a press. Many of us here have had the same issue including myself, I changed out the links and bushings and no more noise. Hope this helps, Welcome to FTE.

Dan
 
Reply
Old Jul 13, 2009 | 03:05 AM
  #4  
Visseroth's Avatar
Visseroth
Posting Guru
Joined: Apr 2009
Posts: 2,447
Likes: 1
From: Northern Idaho
I had a similar problem, it was a bushing that attaches to the frame.
 
Reply
Old Jul 13, 2009 | 12:39 PM
  #5  
Stickz's Avatar
Stickz
Junior User
Joined: Jun 2009
Posts: 65
Likes: 0
From: Ontario
check your shocks... they will make that kind of noise when they are worn out.
 
Reply
Old Jul 13, 2009 | 04:22 PM
  #6  
Visseroth's Avatar
Visseroth
Posting Guru
Joined: Apr 2009
Posts: 2,447
Likes: 1
From: Northern Idaho
oh yea, good point, I forgot about those silly things. Ball joints will too when they start to go bad
 
Reply
Old Jul 13, 2009 | 08:58 PM
  #7  
BOA66's Avatar
BOA66
Thread Starter
|
New User
Joined: Dec 2005
Posts: 4
Likes: 0
Thanks Dan, I will try your suggestion. Do you know if it's ok that the band around the leaf spring in gone?
 
Reply

Trending Topics

Old Jul 13, 2009 | 09:47 PM
  #8  
RussB's Avatar
RussB
Posting Guru
Joined: Jul 2004
Posts: 1,235
Likes: 0
From: Kamloops, BC
A easy way to check the sway bar is to take it off !! If the noise goes away.. then you have to determine if its the drop links or the part where it attaches to the axle... To test the part the attaches to the axle... take off the 4 nuts... wrap electrical tape around the rubber bushings so its very tight to put back on.. I used a hammer to hit my metal loops back over the bushings... do the 4 bolts back up and take it for a drive ! If the noise is still there.... you will need to replace your drop link bushings ! Hope that helps... I've done mine 4 or 5 times !
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-1

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-2

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-3

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-4

Every 2026 Ford Engine Explained

 Brett Foote
story-5

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-6

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-7

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-8

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-9

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
Old Jul 13, 2009 | 09:54 PM
  #9  
Visseroth's Avatar
Visseroth
Posting Guru
Joined: Apr 2009
Posts: 2,447
Likes: 1
From: Northern Idaho
4 or 5 times over how many years?
What are you're guys thoughts on urethane bushings? I think that is what they are called....
 
Reply
Old Jul 14, 2009 | 01:24 AM
  #10  
amthatiam's Avatar
amthatiam
Tuned
15 Year Member
Photogenic
Joined: Mar 2009
Posts: 356
Likes: 10
From: South East PA.
Originally Posted by BOA66
Thanks Dan, I will try your suggestion. Do you know if it's ok that the band around the leaf spring in gone?
I've had trucks over the years that have had the leaf band go missing and I did nothing about it except on one truck, the leaves began to fan out a bit so I got some new bands, beat the leaves back in line put the bands on made sure the u bolts were tight and kept going. The worst that will happen is you will see the leaves begin to fan out a bit, if that happens get a new band.

Dan
 
Reply
Old Jul 14, 2009 | 06:55 AM
  #11  
Automator's Avatar
Automator
More Turbo
Joined: Apr 2008
Posts: 639
Likes: 3
From: Indiana
Club FTE Gold Member
Just had rattling noise at my front passenger side. Turns out the universal joint on the front drive shaft broke and when I hit a bump it bounced and rattled. Have not found out details on total damage just yet but I don't think it's too bad. Going to change the universal on the drivers side as well so I don't have the same issue there.
 
Reply
Old Jul 14, 2009 | 01:57 PM
  #12  
RussB's Avatar
RussB
Posting Guru
Joined: Jul 2004
Posts: 1,235
Likes: 0
From: Kamloops, BC
Originally Posted by Visseroth
4 or 5 times over how many years?
What are you're guys thoughts on urethane bushings? I think that is what they are called....
I've had the truck 5 yrs now ! It see's a lot of gravel roads and it seems to pound those out first ! I have Urethane Energy suspension ones in there now... They are hard the first time to change..... but after that they are actually cheaper and easier to change out ! They seem to be good so far !
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
boa1558
1987 - 1996 F150 & Larger F-Series Trucks
4
Jul 7, 2012 09:20 AM
Nithral
Electrical Systems/Wiring
1
Jan 23, 2007 06:59 PM
Boa1277
1994.5 - 1997 7.3L Power Stroke Diesel
11
Dec 17, 2006 04:47 PM
unreal105
General NON-Automotive Conversation
1
Aug 9, 2004 12:07 AM
proeliator
Offroad & 4x4
42
May 30, 2004 11:55 PM




All times are GMT -5. The time now is 04:13 PM.

story-0
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-1
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-2
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-3
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-4
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-5
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-6
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-7
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-8
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-9
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE