Notices
Excursion - King of SUVs 2000 - 2005 Ford Excursion
Sponsored by:
Sponsored by:

Running board mount rotted out

Thread Tools
 
Search this Thread
 
Old Oct 31, 2012 | 09:08 PM
  #1  
tfs2403's Avatar
tfs2403
Thread Starter
|
Junior User
Joined: Nov 2010
Posts: 90
Likes: 0
From: Sandusky, Ohio
Running board mount rotted out

Well the wonderful midwest (rust belt) has taken its toll on my Ex.

THe rocker panel that the running board mounts to rusted out and the passenger side rear R/B mount broke loose.

Anyone else have this issue?

I figure I will probably just remove the running boards, although I do find myself using them as well as my family.

It appears it will take considerable metal work to be able to reinstall the mount.

Has anyone else run into this and if so any suggestions???

Please and thanks

Robb
2001 Ex XLT 4x4 5.4 (yes I know) 120,000 miles
 
Reply
Old Oct 31, 2012 | 09:19 PM
  #2  
wpnaes's Avatar
wpnaes
FTE Chapter Leader
15 Year Member
Photogenic
Liked
Loved
Joined: Nov 2010
Posts: 30,595
Likes: 1,236
From: N. IL
Yep, happens all the time in the salty midwest. Check CL out west for a nice clean, rustfree set.

For this price you can ship 'em.
ford excursion running boards
http://losangeles.craigslist.org/lgb...370666687.html
 
Reply
Old Oct 31, 2012 | 09:31 PM
  #3  
tfs2403's Avatar
tfs2403
Thread Starter
|
Junior User
Joined: Nov 2010
Posts: 90
Likes: 0
From: Sandusky, Ohio
running boards and mounts are fine, the location the mounts bolt onto the truck is rusted out.....
 
Reply
Old Oct 31, 2012 | 10:08 PM
  #4  
wpnaes's Avatar
wpnaes
FTE Chapter Leader
15 Year Member
Photogenic
Liked
Loved
Joined: Nov 2010
Posts: 30,595
Likes: 1,236
From: N. IL
sorry, gotta read closer! a little sheet metal patch work?
 
Attached Images    
Reply
Old Feb 5, 2013 | 08:35 PM
  #5  
mrcrownline's Avatar
mrcrownline
Freshman User
Joined: Feb 2013
Posts: 44
Likes: 0
I just completly redid my passenger side running board and found the long metal reinforcement part brand new for 98.00. fordpartsgaint.com
Very tough time finding it.

Big Al
 
Reply
Old Feb 6, 2013 | 01:27 AM
  #6  
garryk6's Avatar
garryk6
Laughing Gas
Joined: Feb 2010
Posts: 762
Likes: 1
From: Country
Do search for rust repair inner rocker panels. There are several out there. You will need someone to weld them in, after cutting out the rusty metal. Then prep, prime, paint and undercoat before remounting the board.

I have to drop my boards and inspect, since the PO replaced the boards, but there is some rust on the drivers side behind the front tire on the inner rocker area, so I hope that the running board mounting area is ok, and I only have to repair the forward part. I do know I need to actuall install all the bolts that are supposed to be on the boards. Right now there are not many holding the boards on....

Oh well, I'll get to it eventually...

Garry in AK
 
Reply
Old Nov 13, 2016 | 06:30 PM
  #7  
jspringator's Avatar
jspringator
Senior User
Joined: May 2006
Posts: 317
Likes: 0
From: Versailles, KY
My daughter stepped on a back seat running board and it gave way. I've saturated the entire thing (inner and outer rocker panel) with fluid film. Only the rearmost mounts are in jeopardy as of now.

I don't know that there is any reason to replace the outer rocker panel because you can't see it; it is covered up by the running board. Has anyone figured out a way to scab in a piece of metal for the running board mount?
 
Reply
Old Nov 13, 2016 | 11:27 PM
  #8  
Blakshukvw's Avatar
Blakshukvw
Elder User
Joined: Jul 2016
Posts: 646
Likes: 4
From: Blue Springs, mo
Mine are rusty to at the front. Rust sucks. I saw an X the other day that had a hole clean through the rocker under the rear door.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-1

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-2

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-3

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-4

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-5

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-6

Every 2026 Ford Engine Explained

 Brett Foote
story-7

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-8

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-9

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
Old Nov 14, 2016 | 11:11 AM
  #9  
zapola6's Avatar
zapola6
Mountain Pass
Joined: Feb 2015
Posts: 137
Likes: 2
From: Denver
I got the same issue. Rockers under mine are pretty bad. The plates in the running boards are toast. I took the running boards off a few months ago before I stepped through them. I haven't figured out what I am going to do about it yet... I would like to get something back on it at some point. The wife, the lower part of her anatomy is built a little closer to the ground, it's fun watching her trying to figure out how to get in.
 
Attached Images   
Reply
Old Nov 14, 2016 | 02:51 PM
  #10  
Seaville's Avatar
Seaville
New User
Joined: Jan 2016
Posts: 15
Likes: 0
From: North Carolina
Inner Rocker

The inner rocker panel is for the most part pretty flat surface to begin with.


I ordered a piece of 16 gage 7" x 96" Hot rolled sheet from OnlineMetals.com


Using the existing holes left on the body and the step brackets (as a guide)it wasn't too bad.


Warning: welding near the floorboards (wiring/carpet/plastic trim) could get messy. That stuff lights up quick if you get too close!
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
2FordTrucks
Ford Inline Six, 200, 250, 4.9L / 300
2
Oct 29, 2013 11:18 PM
BigBlueMacDaddy
2004 - 2008 F150
2
Apr 8, 2010 08:38 AM
72Lester
1999 - 2016 Super Duty
2
Mar 28, 2006 04:37 PM
biggreen78
Brakes, Steering, Suspension, Tires, & Wheels
2
Aug 3, 2004 07:23 AM




All times are GMT -5. The time now is 08:32 PM.

story-0
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-1
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-2
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-3
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-4
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-5
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-6
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-7
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-8
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-9
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE