Notices
1948 - 1956 F1, F100 & Larger F-Series Trucks Discuss the Fat Fendered and Classic Ford Trucks

1949 starter relay

Thread Tools
 
Search this Thread
 
Old Sep 24, 2012 | 03:55 PM
  #1  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
1949 starter relay

My driver is a 1949 Merc M47, since 1978. I just had it repainted and have been having trouble with the starter. It is new, 12V. I am using the original starter relay. It is very sluggish all of a sudden. The cables are new. The battery is 2 years old. Any ideas on why it is spinning (and then not spinning) so slowly all of a sudden? Cheers. Michael.
 
Reply
Old Sep 24, 2012 | 04:17 PM
  #2  
bobj49f2's Avatar
bobj49f2
Hotshot
25 Year Member
Photogenic
Shutterbug
Community Builder
Joined: Jan 2001
Posts: 16,902
Likes: 3,143
From: SE Wisc. (the Rust Belt)
Did you repaint the inside of the cab? If you did check to make sure you have good ground around the starter switch, remember, you're grounding out the push button to engage the solenoid.
 
Reply
Old Sep 24, 2012 | 04:21 PM
  #3  
aussiecowboy's Avatar
aussiecowboy
Elder User
Joined: Dec 2011
Posts: 701
Likes: 1
From: Echuca VIC Australia
Yep, ground problem or a bad battery cable connection would be my first guess.
 
Reply
Old Sep 24, 2012 | 05:25 PM
  #4  
raytasch's Avatar
raytasch
Believe Nothing
20 Year Member
Joined: Jun 2004
Posts: 7,519
Likes: 403
From: W. Central FL.
Club FTE Silver Member

1. Have the battery load tested.
2. Next time it turns slowly, jumper across the big posts on the relay with a pair of pliers or other suitable conductor. Make sure the truck is out of gear. Those starter relays will deteriorate, burn, internally. As mentioned, it could very well be ground problems.
 
Reply
Old Sep 24, 2012 | 06:37 PM
  #5  
51PanelMan's Avatar
51PanelMan
Lead Driver
20 Year Member
Joined: Dec 2004
Posts: 7,669
Likes: 13
From: San Jose, CA
Don't mean to hijack the thread, but I have a similar issue after my engine rebuild. The truck has a healthy turn over and cranking when it's cold. However, after I drive the truck for some time and park it, it has a hard time cranking over. I've checked and the battery is at full charge. It starts eventually and runs fine.

A few told me that it may be the timing is off or the starter solenoid relay or ground cables.
 
Reply
Old Sep 25, 2012 | 10:01 AM
  #6  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
Thank you for the notes. My plan is to take the afternoon off today and redo the grounds. The large negative ground goes directly to the engine block with a secondary wire going from the negative post to the bolts that hold the inner fender to the outer fender near the passenger shock tower. That's all new paint; a little scrapping I think. More as it develops. Cheers. Michael.
 
Reply
Old Sep 28, 2012 | 02:49 PM
  #7  
festus555's Avatar
festus555
New User
Joined: Jul 2012
Posts: 21
Likes: 0
From: East Tennessee
Just saw this post and wondering if you found the problem?

Panelman51, try turning your distributor about an 1/8" clockwise.
 
Reply
Old Sep 28, 2012 | 03:02 PM
  #8  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
I redid all of the grounds, hit the starter button. Clicking noises. The battery is right up. I jumped between the two posts on the relay; wham, great. So, tonight (or more likely this weekend after the opening night gala of The Edmonton International Film Festival) I'll replace the relay and ensure that the body of the relay is properly grounded as well. Cheers. Michael.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Fords to Drive Before You Die

 Joe Kucinski
story-1

3 Best / Worst Features Of The 2025+ Ford Expedition

 Brett Foote
story-2

10 Ways Ford is LOSING to the Competition

 Joe Kucinski
story-3

Top 6 Best Deals Available on New Fords & Lincolns Right Now

 Brett Foote
story-4

This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

 Verdad Gallardo
story-5

Top 10 Fords at 2026 Carlisle Ford Nationals

 Joe Kucinski
story-6

3 Best / 3 Worst Parts of Modern Ford Ownership

 Brett Foote
story-7

10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

 Pouria Savadkouei
story-8

Every 2026 Ford Engine Explained

 Brett Foote
story-9

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
Old Sep 28, 2012 | 03:40 PM
  #9  
festus555's Avatar
festus555
New User
Joined: Jul 2012
Posts: 21
Likes: 0
From: East Tennessee
Glad you found it.
 
Reply
Old Sep 28, 2012 | 03:50 PM
  #10  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
I'm hoping that is the problem. It is the original starter relay and has been running 12 volts since 1978 when I bought the truck. Boy, they just don't make things to last, only 63 years. If that is not the problem, well, I'll just start from scratch again. Will let you know, hopefully, on Monday. Cheers. Michael.
 
Reply
Old Sep 28, 2012 | 07:07 PM
  #11  
5 Star's Avatar
5 Star
Elder User
Joined: Oct 2003
Posts: 785
Likes: 0
From: Canada
Frame30

If you find that it is the solonoid you can get a new one from Napa, make sure you get the one with the button on the bottom. Sure comes in handy when you want to do a tune up.

We had a guy in the hobby that used to rebuild these solonoids. He would put them in a vise and cut with a hack saw around the top just under the lip all around the metal isn't very thick so it should go through easily.

The inside of these where they go bad is 2 solid copple bars, that come together that make contact just as you did with the pliers.

When you hit the button on the dash it creats an electro-magnet joining the 2 copper round bars together making a complete circuit. If you have seen the size of the 6 volt wire, that is the size of the copper bars inside the solonoid, its no wonder they lasted this long.

Then once you have this repair done if you intend on doing it, then just use a good strong glue to hold the cap on top of the solonoid, or use a low voltage tig welder and just tack it in a couple of places, then use some sealant to fill in the rest.
 
Reply
Old Oct 6, 2012 | 04:17 PM
  #12  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
It was a beautiful day here in Alberta so what better way to spend it than under my Merc. I had printed out this thread and read it again with a coffee and a smoke while looking under the hood. I redid all the various tests and finally put a volt meter between the poles of the starter relay and grounded the relay. No voltage. With all of the grounds redone, cleaned ... the new relay goes in. Nothing, not even a click. So, in goes the 1949 one. I did not want to but figured "let's pull the new (two year old) starter and bendix." I had another on the shelf, put it in and hit the go button. Bang! First try it fired right up. So, a shower and I am taking it to my wife's Closing Night Gala for the Edmonton International Film Festival. The film-makers from LA will be impressed. Thanks to all the suggestions and help. Michael.
 
Reply
Old Oct 6, 2012 | 05:05 PM
  #13  
ALBUQ F-1's Avatar
ALBUQ F-1
Fleet Owner
20 Year Member
Liked
Loved
Community Favorite
Joined: Jul 2004
Posts: 27,304
Likes: 1,062
From: NM
Originally Posted by frame30
I redid all of the grounds, hit the starter button. Clicking noises. The battery is right up. I jumped between the two posts on the relay; wham, great. So, tonight (or more likely this weekend after the opening night gala of The Edmonton International Film Festival) I'll replace the relay and ensure that the body of the relay is properly grounded as well. Cheers. Michael.
Just to be clear, what you need to check is the dashboard hole where the starter button mounts. The two metal prongs on the button ground to the dash when you push the button. Before you spend money on a new relay, try connecting a jumper from the small terminal on the solenoid to a good ground. If it cranks correctly, the problem is the button is not getting a good ground to your newly painted dash.
 
Reply
Old Oct 9, 2012 | 11:21 AM
  #14  
frame30's Avatar
frame30
Thread Starter
|
New User
Joined: Oct 2010
Posts: 15
Likes: 0
Yes, that was one of the things I did when I redid all of the grounds. With a new starter it just fired right up. On the road. Every day is a parade. Cheers. Michael.
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Boomer51
1948 - 1956 F1, F100 & Larger F-Series Trucks
6
Feb 2, 2019 07:27 PM
ducksoup
1994.5 - 1997 7.3L Power Stroke Diesel
4
Apr 5, 2011 08:24 PM
boom22
1983 - 2012 Ranger & B-Series
7
May 8, 2008 11:16 AM
gaffmedic
1987 - 1996 F150 & Larger F-Series Trucks
2
Aug 13, 2007 06:48 PM
Shiny62
1987 - 1996 F150 & Larger F-Series Trucks
5
Apr 8, 2003 05:01 PM




All times are GMT -5. The time now is 10:26 PM.

story-0
10 Fords to Drive Before You Die

Slideshow: 10 Fords to drive before you die.

By Joe Kucinski | 2026-06-22 14:29:44


VIEW MORE
story-1
3 Best / Worst Features Of The 2025+ Ford Expedition

The latest Expedition is quite popular, but it certainly isn't perfect.

By Brett Foote | 2026-06-22 14:23:19


VIEW MORE
story-2
10 Ways Ford is LOSING to the Competition

Slideshow: 10 ways Ford is losing to the competition

By Joe Kucinski | 2026-06-15 09:52:01


VIEW MORE
story-3
Top 6 Best Deals Available on New Fords & Lincolns Right Now

Some great targets in today's expensive world.

By Brett Foote | 2026-06-15 09:35:19


VIEW MORE
story-4
This Hennessey Takes the Expedition Tremor's Off-Roading Capability to the Next Level

Slideshow: The VelociRaptor Expedition gains a lift, upgraded suspension, Brembo brakes, and trail-ready equipment while retaining the stock 440-horsepower EcoBoost V6.

By Verdad Gallardo | 2026-06-12 11:01:55


VIEW MORE
story-5
Top 10 Fords at 2026 Carlisle Ford Nationals

Slideshow: Top 10 Fords at 2026 Ford Nationals

By Joe Kucinski | 2026-06-09 11:10:08


VIEW MORE
story-6
3 Best / 3 Worst Parts of Modern Ford Ownership

Based on years of owning multiple modern Ford products.

By Brett Foote | 2026-06-09 10:53:36


VIEW MORE
story-7
10 Amazing Upgrades That Solve Common Ford Truck Owner Headaches

SPONSORED: From muddy boots to rain-soaked cargo, these upgrades address some of the most common frustrations Ford truck owners face every day.

By Pouria Savadkouei | 2026-06-08 18:50:34


VIEW MORE
story-8
Every 2026 Ford Engine Explained

Here's everything you need to know about every Ford engine available for the 2026 model year.

By Brett Foote | 2026-06-05 12:58:01


VIEW MORE
story-9
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE