Notices
6.0L Power Stroke Diesel 2003 - 2007 F250, F350 pickup and F350+ Cab Chassis, 2003 - 2005 Excursion and 2003 - 2009 van

Oily EGR?

Thread Tools
 
Search this Thread
 
Old Sep 3, 2012 | 10:40 PM
  #1  
FordMan35's Avatar
FordMan35
Thread Starter
|
Senior User
Joined: May 2009
Posts: 283
Likes: 0
From: Colorado Springs Colorado
Club FTE Silver Member

Oily EGR?

My EGR valve has always looked this bad whenever I pull the thing. The bottom looks' mostly dry, and the top is always oily looking. I assume this is because of the oil from the CCV?






I haven't had any coolant loss since I have owned the truck. With the current work I am doing the EGR cooler was dry in the back. Truck parked nose up.
 
Reply
Old Sep 3, 2012 | 10:45 PM
  #2  
m-chan68's Avatar
m-chan68
Lead Driver
15 Year Member
Liked
Loved
Community Favorite
Joined: Mar 2010
Posts: 5,505
Likes: 256
From: Woodbridge, Ontario, CA
Club FTE Silver Member

How often are you cleaning your EGR valve? When it's sooted up that badly and moist like that, it usually indicates poor combustion as a result of poor fuel quality used.
 
Reply
Old Sep 3, 2012 | 11:11 PM
  #3  
BLADE35's Avatar
BLADE35
Hotshot
15 Year Member
Liked
Joined: Apr 2010
Posts: 19,061
Likes: 238
From: Saratoga Springs,UT
And just think your intake manafold looks the same and so do all the sensors within the intake manafold

Lots of benifit from an EGR Deleate

also try to run Cetan Booster

and check your thermostat you maybe running Cold
 
Reply
Old Sep 4, 2012 | 02:17 AM
  #4  
Fordflanigan's Avatar
Fordflanigan
Senior User
Joined: Feb 2008
Posts: 131
Likes: 2
From: Cen, CA
Ive heard that the gummynes could also indicate a bad FICM. Might be worth it to check the voltage on your FICM.
 
Reply
Old Sep 4, 2012 | 08:21 AM
  #5  
FordMan35's Avatar
FordMan35
Thread Starter
|
Senior User
Joined: May 2009
Posts: 283
Likes: 0
From: Colorado Springs Colorado
Club FTE Silver Member

So what about the rest of the exhaust system? Would it look gummy as well?
I use Stanadyne Performance formula at every fill up. My ECT runs around 195-210 and EOT runs around 198-214. It takes about 20min of driving at 55-65 to get there as well. My FICM runs at 47+ volts when cranking and is 49+ while driving. AE won't read any higher. So unless there is anything else wrong with the FICM I don't think that's it. I get my fuel form the same place 99% of the time. I thinks they have pretty decent turnover, I see people filling up there Trucks ,and Volkswagen's all the time. This EGR valve also went in brand new 2 years ago. Someday a stealth EGR delete will happen. I live in emissions territory so it has to be done right.
 
Reply
Old Sep 4, 2012 | 09:05 AM
  #6  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,901
Likes: 3,617
Club FTE Gold Member
Do you idle a lot? How is your fuel pressure?

Maybe your leaking dummy plug could have affected injector perfromance.
 
Reply
Old Sep 4, 2012 | 11:50 AM
  #7  
FordMan35's Avatar
FordMan35
Thread Starter
|
Senior User
Joined: May 2009
Posts: 283
Likes: 0
From: Colorado Springs Colorado
Club FTE Silver Member

Originally Posted by bismic
Do you idle a lot? How is your fuel pressure?

Maybe your leaking dummy plug could have affected injector perfromance.
I do not idle any more than I have to. Whenever possible I have the high idle turned on. I will be checking the fuel pressure once I get it back together.
 
Reply
Old Sep 4, 2012 | 12:08 PM
  #8  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,901
Likes: 3,617
Club FTE Gold Member
My first EGR valve inspection showed the same thing. It no longer is that way - just dry powder.

The only thing I can think of that I have done differently than what you say you have done already is the ccv mod.
 
Reply
FTE Stories

Ford Trucks for Ford Truck Enthusiasts

story-0

10 Ugly Ford Trucks That We Still Kinda Love

 Joe Kucinski
story-1

10 Things Every Truck Owner NEEDS (2026 Edition)

 Michael S. Palmer
story-2

Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

 Verdad Gallardo
story-3

Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

 Joe Kucinski
story-4

2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

 Brett Foote
story-5

Top 10 Ford Truck Tragedies

 Joe Kucinski
story-6

AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

 Brett Foote
story-7

Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

 Michael S. Palmer
story-8

Ford's 2001 Explorer Sportsman Concept Looks For a New Home

 Verdad Gallardo
story-9

10 Best Ford Truck Engines We Miss the Most!

 Joe Kucinski
Old Sep 4, 2012 | 03:28 PM
  #9  
FordMan35's Avatar
FordMan35
Thread Starter
|
Senior User
Joined: May 2009
Posts: 283
Likes: 0
From: Colorado Springs Colorado
Club FTE Silver Member

The ccv mod is something I have wanted to do for a while now. Bismic do you have the part number for the ccv housing that is on the valve cover? I have a different approach to the ccv mod that will involve modifying that piece.
 
Reply
Old Sep 4, 2012 | 04:20 PM
  #10  
bismic's Avatar
bismic
Fleet Owner
Community Builder
Liked
Loved
Community Favorite
Joined: Nov 2003
Posts: 27,901
Likes: 3,617
Club FTE Gold Member
I believe these are the part #'s

ccv elbow kit (03 I believe) 3C3Z-6A603-AA
ccv elbow kit (late 04 and up) 4C2Z-6A603-AA
ccv elbow: o-ring ONLY W302725
 
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
mikeysfun
6.0L Power Stroke Diesel
24
Mar 13, 2016 07:53 AM
redbigbertha
6.0L Power Stroke Diesel
4
Jun 18, 2014 10:33 AM
Volvo92906
1987 - 1996 F150 & Larger F-Series Trucks
7
Oct 31, 2009 08:42 PM
FORDSDOWNER
6.0L Power Stroke Diesel
15
Aug 17, 2009 07:11 PM
w_huisman
6.0L Power Stroke Diesel
9
Mar 20, 2008 07:40 AM




All times are GMT -5. The time now is 02:47 PM.

story-0
10 Ugly Ford Trucks That We Still Kinda Love

Slideshow: 10 ugly Ford trucks that we still kinda love.

By Joe Kucinski | 2026-06-03 09:51:16


VIEW MORE
story-1
10 Things Every Truck Owner NEEDS (2026 Edition)

Slideshow: the best gifts for dads & grads

By Michael S. Palmer | 2026-06-03 15:43:58


VIEW MORE
story-2
Rezvani's Latest Post-Apocalyptic Monster Is a Ford F-150 Raptor Underneath

Slideshow: Called the Fortress, the 850-horsepower pickup combines Raptor underpinnings with military-inspired features, survival equipment, and a starting price of $285,000.

By Verdad Gallardo | 2026-06-03 11:38:36


VIEW MORE
story-3
Top 10 Most Expensive Ford Trucks Ever Sold on Bring a Trailer

Slideshow: 10 most expensive Ford trucks ever sold on Bring a Trailer.

By Joe Kucinski | 2026-05-27 16:24:34


VIEW MORE
story-4
2027 Ford Super Duty Buyer's Guide (Every Model, Engine, & Package)

Here's everything that has changed for the latest model year.

By Brett Foote | 2026-05-27 16:17:28


VIEW MORE
story-5
Top 10 Ford Truck Tragedies

Slideshow: Top 10 Ford truck tragedies.

By Joe Kucinski | 2026-05-18 19:34:33


VIEW MORE
story-6
AEV FXL Super Duty - the Super Duty Raptor Ford Doesn't Make

And it might be even better than that.

By Brett Foote | 2026-05-18 19:26:42


VIEW MORE
story-7
Lobo Vs Lobo: Proof the F-150 Lobo Should Be Even Lower!

Slideshow: Does lowering an F-150 Lobo RUIN the ride quality?

By Michael S. Palmer | 2026-05-18 19:20:37


VIEW MORE
story-8
Ford's 2001 Explorer Sportsman Concept Looks For a New Home

Slideshow: Ford's bizarre fishing-themed Explorer concept has resurfaced after spending decades largely forgotten.

By Verdad Gallardo | 2026-05-12 18:07:46


VIEW MORE
story-9
10 Best Ford Truck Engines We Miss the Most!

Slideshow: The 10 best Ford truck engines we miss the most.

By Joe Kucinski | 2026-05-12 13:09:47


VIEW MORE