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1994.5 - 1997 7.3L Power Stroke Diesel  

Won't start

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Old Jul 13, 2012 | 09:48 PM
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Won't start

My 95 powerstroke manual sometimes won't start. It eventually will but sometimes takes up to ten tries. When it doesn't start nothing happens no cranking no nothing. But when it does start its starts like a champ. Clutch is always floored. Can't figure out a common denominator to my problem. Anyone have any ideas?? Thanks
 
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Old Jul 13, 2012 | 09:53 PM
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Originally Posted by Colin_84
My 95 powerstroke manual sometimes won't start. It eventually will but sometimes takes up to ten tries. When it doesn't start nothing happens no cranking no nothing. But when it does start its starts like a champ. Clutch is always floored. Can't figure out a common denominator to my problem. Anyone have any ideas?? Thanks
Welcome to FTE. Can you here the starter solenoid clicking when you have the no start issue?
 
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Old Jul 13, 2012 | 09:55 PM
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first off it check all your connections from the battery terminals to the terminals on the starter and make sure they are all clean and tight don't for get the grounds and were they connect to the frame.

Is there any noise at all like relays or solenoids clicking or is it literally nothing at all and does the dash light up and everything like it should run and just doesnt?
 
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Old Jul 13, 2012 | 10:22 PM
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Everything lights up. Wait for the "start" light to go off and then nothing. No clicks or anything. Everything on the dash lights up like it should. Sometimes it seems like it starts more frequently if I step on the brake ad clutch as hard as possible.
 
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Old Jul 13, 2012 | 10:26 PM
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Put a new clutch switch on it and see if it helps.
 
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Old Jul 13, 2012 | 10:31 PM
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I guess the correct term for that would be the neutral safety switch.....sorry LOL!
 
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Old Jul 13, 2012 | 10:34 PM
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make sure the connection is clean is it from ford or is it from auto zone it could be a bad switch
 
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Old Jul 13, 2012 | 10:38 PM
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I guess maybe you could try jumping the switch over before you buy one, to see if that's the problem. Just make sure you have it in neutral when you try to start it!
 
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Old Jul 14, 2012 | 01:09 AM
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I've never dealt with the neutral safety switch. Where is it? Is it hard to replace? Thanks for all the help so far
 
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Old Jul 14, 2012 | 11:12 AM
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It's on the rod that goes from the clutch pedal to the firewall.

Next time you get a no start, leave the key turned all the way to the start position and start moving the clutch in and out a little like you're trying to feather the friction point.

If you can get the starter to catch, click or give you some sort of indication while doing that, the switch is likely your problem. Jumping the wires would work too.
 
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Old Jul 14, 2012 | 11:50 AM
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Originally Posted by ReBilld
I guess the correct term for that would be the neutral safety switch.....sorry LOL!
No, correct term is Clutch Switch. It has nothing to do with whether the tranny is in neutral. "Neutral safety switch" only applies to automatic transmissions.

To the OP, if it helps when you push the brake pedal, what you're probably doing is repositioning the clutch pedal slightly by doing so. The shaft for the clutch pedal goes _through_ the pivot for the brake pedal, and the bushings there, the legendary "pedal box bushings", are probably worn. As a result, when you push the clutch in, it's not fully pushing the hydraulic pushrod, which is where the switch is located. It's sometimes accompanied by difficulty getting the tranny into gear while the engine is running, and the truck "creeping" a little in gear even with the clutch floored.

Try this - rest your right foot lightly on the brake pedal (no pressure), and push the clutch pedal. If you feel any "feedback" in your right foot, that means the pedal box bushings are worn.

The other bushing that causes this is the one between the "****" on the lever at the other end of that shaft and the pushrod eyelet.
 
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Old Jul 14, 2012 | 01:04 PM
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There is def push back on the brake pedal. Thanks for the help!!
 
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