Help with new radiator. Project Completed!
I would for sure not buy anything important from autozone. They're good for fluids and some simple parts, but make sure they're real name brand. (ie fel-pro gaskets, etc) The house brand (dura-last now?) is cheep junk. That's their business model - sell ultra cheap junk parts. Kragen is a bit better but I've always felt that the napa type stores are a much better bet for good parts. Some exceptions, but that's by and large the picture.
There's a lot of room in something like a radiator to skim on things like thickness of metal. I'd bet that radiator is going to corrode and leak like a sieve within 5 years or so. The stock ones are well enough built to rebuild over and over and get many many years out of.
That's what I've done on these, just take the stock unit to a good radiator shop and they can pull it apart, clean and inspect and put it back together. Especially if you have a 4 core OEM unit.
I know Fredericksburg might be a ways from you but I found this rad this morning
90 F350 Truck Parting out
TRUCK PART OUT / ALL EACH
richmond too
F250-350 DIESEL Radiator
Thanks for all the help guys,
It seems to never end!
Mac.

I was able to finally look up the last order I put in, and it appears the last pump I put in was a Gates (#44018). I liked it better than the first one I got, but don't remember what that brand was, and can't seem to look it up now.
Here are a couple pics.
Mac.
Ford Trucks for Ford Truck Enthusiasts
id be pissed.. Did some quick measuring, found that an IDI rad wont fit between my frame, so guess i will be looking for a cookie cutter 3/4 row. Will look into Champion radiators. Also talked with a retired radiator guy and he said "not all, but typically aftermarket alum. radiators are one in the same, claiming that xxx brand is just as good as BeCool"
i just used the basic off the shelf kit and didn't even bother trying to get the old r12 oil out haha.
well i figured the system was junk to me anyway if i wasn't using it.it was on/off/on/off crap cus it was low and didn't work good enough to use and it just hurt economy with all the cycling.
if she goes,she goes.i'll replace whatever latter.til then i might as well use it i figured cus it was worthless as is.
temps via my temp gun in the upper 20's out the vent.......at idle w/the e-fans.

i wont complain til my compressor blows up hahaha,then i'll get it properly evacuated then.could be years from now who knows,since we only need it here for 3 months top out of the year.
iv no complaints with the 134a in the old r12 system.
It started out ok, I tore her down, pulled the water pump, t-stat and all the top and bottom hoses on Saturday evening. Sunday morning I was off to the auto parts store to get a few things and decided to make sure I had all the fittings for the new radiator. It turns out that the fittings were not interchangeable, and somehow I missed the new trans cooler hose fittings at the bottom of the radiator box, so I was going to get new ones. Turns out that the threads on the fittings were not standard NPT threads, so my problems began. I finally figured out that I could use a 1/4" NPT threaded coupler over the male radiator fitting then thread a 1/4" male NPT to 3/8" hose barb onto that, Which worked well enough. Afterwards, my buddy found the supplied fittings in the box, so I might change them out. The plug where the 5/8 hose for the trans cooler water inlet goes, was a funky size that I could not find anywhere so I didn't know what to do. This next part was a little scary, but it worked out great. I decided to get a NPT tap set from good old Harbor Freight Tools, and re-tap the threads! It was a little worried about ruining my brand new radiator, but I decided to do it anyway. I figured worst case, I would need to get it repaired. It turns out that I didn't need to, as the tap worked perfectly, and I was able to thread the old fitting into the new radiator to hook the hose up. After solving that problem, the install went smoothly, and the Champion Radiator was a direct bolt in replacement. All the mounting holes lined up, and the fan shroud bolted right up too.
I hemmed and hawed about making a bracket to hang the coolant filter off of the fuel water separator bracket, or finding another location for it. I finally decided to yank the jack mount which I wasn't using anyway and installing it on the passenger side fender well. It is a little close to the starter relay, but it looks real clean, almost like it belonged there, and this way, both filters are easily accessible still. If anyone else decides to put theirs here pay attention to the hood hinge clearance. I had to put mine tight to the starter relay, to clear the hinge, and used some #14 self tappers to secure it to the fender.
I got everything back together and filled her with 8 Gallons of Fleet guard and distilled water, and off I went. So far so good. I will update with any findings if problems occur. I have another problem with my trans cooler lines, but I am going to start a new thread for that.
Thanks for the input,
Mac.
Last edited by akamacgyver; Jul 18, 2012 at 01:23 PM. Reason: removed pics
if not,maybe rigging up some studs/nuts would be a good idea to avoid stripping out/need to keep using a larger size self tapper every filter change?
oops.
if im not mistaken,your flow through your filter is backwards that way? after the heater core like that i don't think bothers anything though.
i "think" you have it right now as;
out from WP-into heater core-out from heater core- in to out port of filter-out from in port of filter-back to wp.- don't take that as fact though,for all i know i could have mine backwards haha! i was fairly sure i checked it all out at that time though.......but,iv been known to mess a thing or two up from time to time lol.
ok so here's mine:
https://www.ford-trucks.com/forums/a...1&d=1306965009
perhaps someone can confirm the line with the T (for auto trans) is the line "OUT" from the WP heater core port?
as far as the IN and out on the filter head,that's marked i believe.
one of us has ours backwards.if it's mine,so be it.i'll swap mine around.
What no flack about the Sidewinder!?! You're slipping!
I hear you on the through bolts, I was kind of in a hurry to wrap up the project, but I think I have enough room to drop the filter to change it. I will probably through bolt it later though.
I ran the hose from the water pump to the port marked "Inlet" on the filter head, then out the top of the head to the heater core, I believe that is right isn't it. It makes sense to me that the flow would be going from the pump to the outside of the filter then up through the element to the heater core, I think, but I don't know for sure. Like my sig. says, "None of us knows more than all of us!" Your thoughts?
Thanks,
Mac.










